Toyota Prius: Rear Suspension Member (for 2wd)

• Removal
• Installation

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear suspension member sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
*1: Also necessary after performing a tire rotation. *2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location. *3: The Toyota Prius vehicle height changes because of suspension or tire replacement.
Rear wheel alignment adjustment	Perform "Calibration"	DTCs are stored ABS warning light illuminates Brake system warning light (yellow indicator) illuminates Slip indicator light illuminates Electronically controlled brake system disabled or malfunctions
Tires	Initialization*1*2 Tire Position Identification*1*2	Tire Pressure Warning System	Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System)
	Rear television camera assembly optical axis (Back camera position setting)*3	Parking Assist Monitor System
	Parking assist ECU initialization*3	Panoramic View Monitor System
		Advanced Park
Suspension parts	Rear television camera assembly optical axis (Back camera position setting)	Parking Assist Monitor System
	Parking assist ECU initialization	Panoramic View Monitor System
		Advanced Park
Gas leak from exhaust system is repaired	Inspection after repair	Poor idle, etc. Engine start function, etc.	for M20A-FXS: for 2ZR-FXE:

CAUTION / NOTICE / HINT

CAUTION:

To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	BATTERY BOX COVER	58219K	-	-	-
2	REAR FLOOR SIDE MEMBER COVER LH	57628E	-	-	-
3	REAR FLOOR SIDE MEMBER COVER RH	57627G	-	-	-

Procedure		Part Name Code
4	REAR WHEEL	-	-	-	-
5	TAIL EXHAUST PIPE ASSEMBLY	17430		-	-

●

Non-reusable part

-

-

Procedure		Part Name Code
6	REAR FLEXIBLE HOSE LH	47319F	-	-	-
7	REAR FLEXIBLE HOSE RH	47318F	-	-	-
8	REAR STABILIZER BAR (w/ Stabilizer Bar)	48812		-	-

*A

w/ Stabilizer Bar

-

-

Procedure		Part Name Code
9	REAR COIL SPRING LH	48231B		-	-
10	REAR COIL SPRING RH	48231A	-	-	-
11	REAR LOWER COIL SPRING INSULATOR LH	48258C	-	-	-
12	REAR LOWER COIL SPRING INSULATOR RH	48258B	-	-	-
13	REAR NO. 2 SUSPENSION ARM ASSEMBLY LH	48740F		-	-
14	REAR NO. 2 SUSPENSION ARM ASSEMBLY RH	48730F	-	-	-
15	REAR NO. 1 SUSPENSION ARM ASSEMBLY LH	48720A		-	-
16	REAR NO. 1 SUSPENSION ARM ASSEMBLY RH	48710A	-	-	-

*A

for HEV Model

-

-

Procedure		Part Name Code
17	SEPARATE REAR UPPER CONTROL ARM ASSEMBLY LH	48790		-	-
18	SEPARATE REAR UPPER CONTROL ARM ASSEMBLY RH	48770A	-	-	-
19	REAR SUSPENSION MEMBER SUB-ASSEMBLY	51206A		-	-
20	REMOVE REAR UPPER CONTROL ARM ASSEMBLY LH	48790		-	-
21	REMOVE REAR UPPER CONTROL ARM ASSEMBLY RH	48770A	-	-	-

Procedure		Part Name Code
22	REAR NO. 2 SUSPENSION ARM ASSEMBLY LH	48740F		-	-
23	REAR NO. 2 SUSPENSION ARM ASSEMBLY RH	48730F	-	-	-

*A	for PHEV Model	-	-
*1	REAR SUSPENSION MEMBER SUB-ASSEMBLY	-	-

PROCEDURE

1. REMOVE BATTERY BOX COVER (for PHEV Model)

Click here

2. REMOVE REAR FLOOR SIDE MEMBER COVER LH (for HEV Model)

Click here

3. REMOVE REAR FLOOR SIDE MEMBER COVER RH (for HEV Model)

Click here

4. REMOVE REAR WHEEL

Click here

5. REMOVE TAIL EXHAUST PIPE ASSEMBLY

for M20A-FXS: Click here for 2ZR-FXE: Click here

6. SEPARATE REAR FLEXIBLE HOSE LH

Click here

7. SEPARATE REAR FLEXIBLE HOSE RH

(a) Perform the same procedure as for the LH side.

8. REMOVE REAR STABILIZER BAR (w/ Stabilizer Bar)

for HEV Model: Click here for PHEV Model: Click here

9. REMOVE REAR COIL SPRING LH

Click here

10. REMOVE REAR COIL SPRING RH

(a) Perform the same procedure as for the LH side.

11. REMOVE REAR LOWER COIL SPRING INSULATOR LH

Click here

12. REMOVE REAR LOWER COIL SPRING INSULATOR RH

(a) Perform the same procedure as for the LH side.

13. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for HEV Model)

Click here

14. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for HEV Model)

(a) Perform the same procedure as for the LH side.

15. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

for HEV Model: Click here for PHEV Model: Click here

16. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

17. SEPARATE REAR UPPER CONTROL ARM ASSEMBLY LH

18. SEPARATE REAR UPPER CONTROL ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

19. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY

(a) for HEV Model

*a	Engine Lifter	*b	Attachment
	Attachment Placement Location	-	-

(1) Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

NOTICE:

Use attachments or equivalent tools to keep the rear suspension member sub-assembly level.

(2) Remove the 2 bolts and 2 nuts.

(3) Slowly lower the rear suspension member sub-assembly.

NOTICE:

When lowering the rear suspension member sub-assembly, be careful not to damage the Toyota Prius vehicle body or other components installed to the vehicle.

(b) for PHEV Model

*a	Engine Lifter	*b	Attachment
	Attachment Placement Location	-	-

(1) Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

NOTICE:

Use attachments or equivalent tools to keep the rear suspension member sub-assembly level.

(2) Remove the 2 bolts and 2 nuts.

(3) Slowly lower the rear suspension member sub-assembly.

NOTICE:

When lowering the rear suspension member sub-assembly, be careful not to damage the Toyota Prius vehicle body or other components installed to the vehicle.

20. REMOVE REAR UPPER CONTROL ARM ASSEMBLY LH

Click here

21. REMOVE REAR UPPER CONTROL ARM ASSEMBLY RH

(a) Perform the same procedure as for the LH side.

22. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for PHEV Model)

Click here

23. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for PHEV Model)

(a) Perform the same procedure as for the LH side.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure		Part Name Code
1	REAR NO. 2 SUSPENSION ARM ASSEMBLY LH	48740F		-	-
2	REAR NO. 2 SUSPENSION ARM ASSEMBLY RH	48730F	-	-	-

*A	for PHEV Model	-	-
*1	REAR SUSPENSION MEMBER SUB-ASSEMBLY	*2	REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY
*3	NO. 2 CAMBER ADJUST CAM	-	-

Procedure		Part Name Code
3	INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH	48790		-	-
4	INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH	48770A	-	-	-
5	REAR SUSPENSION MEMBER SUB-ASSEMBLY	51206A		-	-
6	TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH	48790		-	-
7	TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH	48770A	-	-	-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure		Part Name Code
8	REAR NO. 1 SUSPENSION ARM ASSEMBLY LH	48720A		-	-
9	REAR NO. 1 SUSPENSION ARM ASSEMBLY RH	48710A	-	-	-
10	REAR NO. 2 SUSPENSION ARM ASSEMBLY LH	48740F		-	-
11	REAR NO. 2 SUSPENSION ARM ASSEMBLY RH	48730F	-	-	-
12	REAR LOWER COIL SPRING INSULATOR LH	48258C	-	-	-
13	REAR LOWER COIL SPRING INSULATOR RH	48258B	-	-	-
14	REAR COIL SPRING LH	48231B		-	-
15	REAR COIL SPRING RH	48231A	-	-	-
16	REAR STABILIZER BAR (w/ Stabilizer Bar)	48812		-	-

*A	w/ Stabilizer Bar	*B	for HEV Model
	Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	-	-

Procedure		Part Name Code
17	STABILIZE SUSPENSION	-		-	-
18	REAR NO. 1 SUSPENSION ARM ASSEMBLY LH	48720A		-	-
19	REAR NO. 1 SUSPENSION ARM ASSEMBLY RH	48710A	-	-	-
20	REAR NO. 2 SUSPENSION ARM ASSEMBLY LH	48740F		-	-
21	REAR NO. 2 SUSPENSION ARM ASSEMBLY RH	48730F	-	-	-
22	REAR UPPER CONTROL ARM ASSEMBLY LH	48790		-	-
23	REAR UPPER CONTROL ARM ASSEMBLY RH	48770A	-	-	-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure		Part Name Code
24	REAR FLEXIBLE HOSE LH	47319F	-	-	-
25	REAR FLEXIBLE HOSE RH	47318F	-	-	-
26	REAR STABILIZER LINK ASSEMBLY LH	48840A		-	-
27	REAR STABILIZER LINK ASSEMBLY RH	48830D	-	-	-

*A	w/ Stabilizer Bar	-	-
	Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	-	-

Procedure		Part Name Code
28	TAIL EXHAUST PIPE ASSEMBLY	17430	-	-	-
29	REAR WHEEL	-	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

●

Non-reusable part

Procedure		Part Name Code
30	REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for LH Side)	48409	-	-	-
31	REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for RH Side)	48409	-	-	-

*A	for HEV Model	*B	for PHEV Model
*1	NO. 2 CAMBER ADJUST CAM	-	-
	Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	-	-

Procedure		Part Name Code
32	REAR FLOOR SIDE MEMBER COVER LH	57628E	-	-	-
33	REAR FLOOR SIDE MEMBER COVER RH	57627G	-	-	-
34	BATTERY BOX COVER	58219K		-	-
35	INSPECT FOR EXHAUST GAS LEAK	-	-	-
36	INSPECT AND ADJUST REAR WHEEL ALIGNMENT	-	-	-
37	PERFORM INITIALIZATION	-	-	-

*A	for HEV Model	*B	for PHEV Model
	N*m (kgf*cm, ft.*lbf): Specified torque	-	-

PROCEDURE

1. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for PHEV Model)

Click here

2. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for PHEV Model)

3. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

Click here

4. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

5. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

(a) for HEV Model

*a	Engine Lifter	*b	Attachment
	Attachment Placement Location	-	-

(1) Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

(2) Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and Toyota Prius vehicle.

(3) Install the rear suspension member sub-assembly with the 2 bolts and 2 nuts.

Torque:

143 N·m {1458 kgf·cm, 105 ft·lbf}

(b) for PHEV Model

*a	Engine Lifter	*b	Attachment
	Attachment Placement Location	-	-

(1) Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

(2) Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and Toyota Prius vehicle.

(3) Install the rear suspension member sub-assembly with the 2 bolts and 2 nuts.

Torque:

143 N·m {1458 kgf·cm, 105 ft·lbf}

6. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

(1) Temporarily install the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and nut.

7. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

8. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

for HEV Model: Click here for PHEV Model: Click here

9. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

10. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for HEV Model)

Click here

11. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for HEV Model)

12. INSTALL REAR LOWER COIL SPRING INSULATOR LH

13. INSTALL REAR LOWER COIL SPRING INSULATOR RH

14. INSTALL REAR COIL SPRING LH

Click here

15. INSTALL REAR COIL SPRING RH

16. INSTALL REAR STABILIZER BAR (w/ Stabilizer Bar)

for HEV Model: Click here for PHEV Model: Click here

17. STABILIZE SUSPENSION

Click here

18. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

for HEV Model: Click here for PHEV Model: Click here

19. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

20. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

Click here

21. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

22. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

Click here

23. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

24. INSTALL REAR FLEXIBLE HOSE LH

Click here

25. INSTALL REAR FLEXIBLE HOSE RH

26. INSTALL REAR STABILIZER LINK ASSEMBLY LH (w/ Stabilizer Bar)

Click here

27. INSTALL REAR STABILIZER LINK ASSEMBLY RH (w/ Stabilizer Bar)

28. INSTALL TAIL EXHAUST PIPE ASSEMBLY

for M20A-FXS: Click here

for 2ZR-FXE: Click here

29. INSTALL REAR WHEEL

Click here

30. INSTALL REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for LH Side)

for HEV Model: Click here for PHEV Model: Click here

31. INSTALL REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for RH Side)

32. INSTALL REAR FLOOR SIDE MEMBER COVER LH (for HEV Model)

Click here

33. INSTALL REAR FLOOR SIDE MEMBER COVER RH (for HEV Model)

Click here

34. INSTALL BATTERY BOX COVER (for PHEV Model)

Click here

35. INSPECT FOR EXHAUST GAS LEAK

for M20A-FXS: Click here

for 2ZR-FXE: Click here

36. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Click here

37. PERFORM INITIALIZATION

Parking Assist Monitor System
Panoramic View Monitor System
Advanced Park