Toyota Prius: Rear Light Assembly

• Removal
• Disassembly
• Inspection
• Reassembly
• Installation

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during rear light assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*1: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Power back door unit assembly set LH*1 Power back door unit assembly set RH*1	Reset back door close position	Power Back Door System

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	BACK DOOR UPPER TRIM PANEL ASSEMBLY	64790B	-	-	-
2	BACK DOOR SIDE GARNISH LH	67938A	-	-	-
3	BACK DOOR SIDE GARNISH RH	67937B	-	-	-
4	GLIDE DOOR INSIDE HANDLE BASE ASSEMBLY	69290G		-	-
5	DOOR PULL HANDLE	74811D		-	-
6	BACK DOOR TRIM BOARD ASSEMBLY	67750	-	-	-
7	BACK DOOR OUTSIDE GARNISH LOWER MOULDING LH	76816	-	-	-
8	BACK DOOR OUTSIDE GARNISH LOWER MOULDING RH	76815	-	-	-
9	REAR LIGHT ASSEMBLY	-		-	-

*A

w/ Power Back Door

-

-

PROCEDURE

1. REMOVE BACK DOOR UPPER TRIM PANEL ASSEMBLY

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2. REMOVE BACK DOOR SIDE GARNISH LH

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3. REMOVE BACK DOOR SIDE GARNISH RH

(a) Use the same procedure as for the LH side.

4. REMOVE GLIDE DOOR INSIDE HANDLE BASE ASSEMBLY (w/ Power Back Door)

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5. REMOVE DOOR PULL HANDLE

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6. REMOVE BACK DOOR TRIM BOARD ASSEMBLY

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7. REMOVE BACK DOOR OUTSIDE GARNISH LOWER MOULDING LH

Remove in this Direction

-

-

8. REMOVE BACK DOOR OUTSIDE GARNISH LOWER MOULDING RH

(a) Use the same procedure as for the LH side.

9. REMOVE REAR LIGHT ASSEMBLY

*a	Connector	*b	Grommet
*c	Nut	*d	Bolt

(1) Disconnect the connector.

(2) Disconnect the grommet.

(3) Remove the 2 bolts and 5 nuts.

(4) Using a moulding remover, disengage the 12 clips to remove the rear light assembly.

Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure		Part Name Code
1	CENTER STOP LIGHT CORD ASSEMBLY	81935D	-	-	-
2	CENTER STOP LIGHT ASSEMBLY	81570	-	-	-
3	TAIL LIGHT LED	81536D	-	-	-
4	NO. 1 BACK DOOR EMBLEM	75431A		-	-
5	NO. 4 BACK DOOR NAME PLATE	75444A		-	-

*A	w/ Tail Light LED	*B	w/ No. 4 Back Door Emblem
*a	The illustration shown is an example only. The illustration may differ from the actual parts according to the model.	-	-
●	Non-reusable part	-	-

PROCEDURE

1. REMOVE CENTER STOP LIGHT CORD ASSEMBLY

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2. REMOVE CENTER STOP LIGHT ASSEMBLY

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3. REMOVE TAIL LIGHT LED (w/ Tail Light LED)

Remove in this Direction

-

-

(b) Use the same procedure for the RH side and LH side.

4. REMOVE NO. 1 BACK DOOR EMBLEM

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5. REMOVE NO. 4 BACK DOOR NAME PLATE (w/ No. 4 Back Door Emblem)

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Inspection

INSPECTION

PROCEDURE

1. INSPECT TAIL LIGHT LED

(a) Illumination Inspection

(1) Apply auxiliary battery voltage to the tail light LED and check that the lights illuminate. OK: Tail light Tester Connection Specified Condition Auxiliary battery positive ( ) - 2 (B) Auxiliary battery negative (-) - 1 (E) Tail light illuminates If the result is not as specified, replace the tail light LED.

*a Component without harness connected (Tail Light LED)

Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure		Part Name Code
1	NO. 4 BACK DOOR NAME PLATE	75444A		-	-
2	NO. 1 BACK DOOR NAME PLATE	75431A		-	-
3	TAIL LIGHT LED	81536D	-	-	-
4	CENTER STOP LIGHT ASSEMBLY	81570	-	-	-
5	CENTER STOP LIGHT CORD ASSEMBLY	81935D	-	-	-

*A	w/ Tail Light LED	*B	w/ No. 4 Back Door Emblem
*a	The illustration shown is an example only. The illustration may differ from the actual parts according to the model.	-	-
●	Non-reusable part	-	-

PROCEDURE

1. INSTALL NO. 4 BACK DOOR NAME PLATE (w/ No. 4 Back Door Emblem)

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2. INSTALL NO. 1 BACK DOOR NAME PLATE

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3. INSTALL TAIL LIGHT LED (w/ Tail Light LED)

4. INSTALL CENTER STOP LIGHT ASSEMBLY

5. INSTALL CENTER STOP LIGHT CORD ASSEMBLY

Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure		Part Name Code
1	REAR LIGHT ASSEMBLY	-		-	-
2	BACK DOOR OUTSIDE GARNISH LOWER MOULDING LH	76816	-	-	-
3	BACK DOOR OUTSIDE GARNISH LOWER MOULDING RH	76815	-	-	-
4	BACK DOOR TRIM BOARD ASSEMBLY	67750	-	-	-
5	DOOR PULL HANDLE	74811D	-	-	-
6	GLIDE DOOR INSIDE HANDLE BASE ASSEMBLY	69290G	-	-	-
7	BACK DOOR SIDE GARNISH LH	67938A	-	-	-
8	BACK DOOR SIDE GARNISH RH	67937B	-	-	-
9	BACK DOOR UPPER TRIM PANEL ASSEMBLY	64790B	-	-	-
10	INSPECT POWER BACK DOOR SYSTEM	-		-	-

*A	w/ Power Back Door	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	-	-

PROCEDURE

1. INSTALL REAR LIGHT ASSEMBLY

*1	Back Window Lower Moulding	-	-
*a	Incorrect	*b	Correct
	Protective Tape	-	-

(1) Pull back the back window lower moulding and secure it with protective tape as shown in the illustration.

NOTICE:

Be careful not to damage the back window lower moulding.

*a	Grommet	*b	Connector
*c	Bolt	*d	Nut

(1) Connect the grommet.

(2) Engage the 12 clips.

(3) Connect the connector.

(4) Install the rear light assembly with the 2 bolts and 5 nuts.

Torque:

Nut :

4.5 N·m {46 kgf·cm, 40 in·lbf}

Bolt :

4.9 N·m {50 kgf·cm, 43 in·lbf}

2. INSTALL BACK DOOR OUTSIDE GARNISH LOWER MOULDING LH

3. INSTALL BACK DOOR OUTSIDE GARNISH LOWER MOULDING RH

4. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

5. INSTALL DOOR PULL HANDLE

6. INSTALL GLIDE DOOR INSIDE HANDLE BASE ASSEMBLY (w/ Power Back Door)

7. INSTALL BACK DOOR SIDE GARNISH LH

8. INSTALL BACK DOOR SIDE GARNISH RH

9. INSTALL BACK DOOR UPPER TRIM PANEL ASSEMBLY

10. INSPECT POWER BACK DOOR SYSTEM

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