Toyota Prius: Rear Side Marker Light Assembly

Toyota Prius (XW60) 2023-2025 Service Manual / Vehicle Exterior / Lighting (ext) / Rear Side Marker Light Assembly

Removal
Inspection
Installation

Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	REAR BUMPER ASSEMBLY	-	-	-	-
2	REAR SIDE MARKER LIGHT ASSEMBLY	81760		-	-
3	NO. 2 MOULDING TAPE	75896P	-	-	-

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Non-reusable part

PROCEDURE

1. REMOVE REAR BUMPER ASSEMBLY

Click here

2. REMOVE REAR SIDE MARKER LIGHT ASSEMBLY

Heated Area

(1) Disconnect the connector.

(2) Heat the adhesive of the rear bumper assembly and rear side marker light assembly using a heat light at the specified temperature for 3 to 5 minutes.

Standard Value:

Part	Temperature
Rear Bumper Assembly	40 to 60°C (104 to 140°F)
Rear Side Marker Light Assembly	40 to 60°C (104 to 140°F)

CAUTION:

Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the rear bumper assembly and rear side marker light assembly excessively.

(3) Remove the rear side marker light assembly.

3. REMOVE NO. 2 MOULDING TAPE

(a) When reusing the rear side marker light assembly:

Inspection

INSPECTION

PROCEDURE

1. INSPECT REAR SIDE MARKER LIGHT ASSEMBLY LH

(a) Illumination Inspection

(1) Apply auxiliary battery voltage to the rear side marker light assembly LH and check that the light illuminates.

OK:

Click Location & Routing(P10) Click Connector(P10)

Tester Connection

Specified Condition

Auxiliary battery positive ( ) - P10-2 (B)

Auxiliary battery negative (-) - P10-1 (E)

Rear side marker light illuminates

If the result is not as specified, replace the rear side marker light assembly LH.

*a	Component without harness connected (Rear Side Marker Light Assembly LH)

2. INSPECT REAR SIDE MARKER LIGHT ASSEMBLY RH

(a) Illumination Inspection

(1) Apply auxiliary battery voltage to the rear side marker light assembly RH and check that the light illuminates.

OK:

Click Location & Routing(P9) Click Connector(P9)

Tester Connection

Specified Condition

Auxiliary battery positive ( ) - P9-2 (B)

Auxiliary battery negative (-) - P9-1 (E)

Rear side marker light illuminates

If the result is not as specified, replace the rear side marker light assembly RH.

*a	Component without harness connected (Rear Side Marker Light Assembly RH)

Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure		Part Name Code
1	NO. 2 MOULDING TAPE	75896P		-	-
2	REAR SIDE MARKER LIGHT ASSEMBLY	81760		-	-
3	REAR BUMPER ASSEMBLY	-	-	-	-

●

Non-reusable part

PROCEDURE

1. INSTALL NO. 2 MOULDING TAPE

(a) When reusing the rear side marker light assembly:

*A	for LH Side	*B	for RH Side
*a	Identification Mark	-	-
	Cleaning Area	-	-

(1) Check the identification mark on a new No. 2 moulding tape.

(2) Clean the surface of the rear side marker light assembly.

1. Remove any remaining double-sided tape from the rear side marker light assembly.

NOTICE:

Installing the rear side marker light assembly with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

2. Wipe off any adhesive residue with cleaner.

(3) Install the No. 2 moulding tape.

2. INSTALL REAR SIDE MARKER LIGHT ASSEMBLY

*a	Scribed Line	-	-
	Cleaning Area		Primer

(1) Clean the surface of the rear bumper assembly.

1. Remove any remaining double-sided tape from the rear bumper assembly.

NOTICE:

Installing the rear side marker light assembly with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

2. Wipe off any adhesive residue with cleaner.

(2) Cover the light installation hole with a piece of tape as shown in the illustration.

NOTICE:

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

(3) Apply primer to the rear bumper assembly on the installation area of the rear side marker light assembly.

1. Using a brush or felt, apply primer or equivalent to the rear side marker light assembly installation area.

NOTICE:

Replace the brush or felt if it is dirty or has become hardened.
Do not apply primer to the painted side.
Do not touch the rear bumper assembly until the primer has dried.

2. Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.

Recommended drying time:

10 minutes or more (at 23°C (73°F))

3. Confirm that the primer has completely dried by touching the rear bumper assembly. Then remove the tape.

Scribed Line

(1) Peel off the release paper from the rear side marker light assembly.

NOTICE:

After removing the release paper, do not touch the surface of the tape with your fingers or cotton work gloves.

(2) Align the rear side marker light assembly with the mark on the rear bumper assembly and install it as shown in the illustration.

NOTICE:

The application strength of the rear side marker light assembly will weaken if reapplied. If reapplication is necessary, be sure to replace the No. 2 moulding tape with a new one.

HINT: