Toyota Prius: Rear Door

Toyota Prius (XW60) 2023-2025 Service Manual / Vehicle Exterior / Door / Hatch / Rear Door

Disassembly
Adjustment
Reassembly

Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during rear door disassembly/reassembly are shown below.

CAUTION / NOTICE / HINT

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Power window regulator motor assembly LH Power window regulator motor assembly RH Rear door window regulator sub-assembly LH* Rear door window regulator sub-assembly RH* Rear door glass sub-assembly LH* Rear door glass sub-assembly RH* Rear door glass run LH* Rear door glass run RH*	Initialize power window control system	Auto up and down function Remote control function Key-off operation function Wireless transmitter-linked function Key-linked function Window open warning function Catch protection function Jam protection function

CAUTION / NOTICE / HINT

NOTICE:

When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor (integration control supply) or when removing the integrated capacitor (integration control supply), make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor (integration control supply) to discharge. (for Driver Side)
After the ignition switch is turned off, the radio and display receiver assembly recordsvarious types of memory and settings. As a result, after turning the ignition switch off,make sure to wait at least 3 minutes before disconnecting the cable from the negative(-) auxiliary battery terminal.
Click here
When the cable is disconnected from the negative (-) auxiliary battery terminal and thesecurity lock setting has been enabled, multi-display operations will be disabled uponnext startup unless the password is entered. Be sure to check the security lock settingbefore disconnecting the cable from the negative (-) auxiliary battery terminal.

CAUTION / NOTICE / HINT

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when Toyota Prius vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the Toyota Prius vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
1: w/o Power Back Door System 2: w/ Power Back Door System
Power Door Lock Control System*1 Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
Power Back Door System*2	Reset back door close position
Air Conditioning System	for HEV Model: After the ignition switch is turned to ON, the servo motor standard position is recognized. for PHEV Model: After the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.	-

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure		Part Name Code
1	PRECAUTION	-		-	-
2	BATTERY SERVICE HOLE COVER ASSEMBLY	58440		-	-
3	DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-

for M20A-FXS

HINT:

As the illustration shown is an example, the actual details may differ.

Procedure		Part Name Code
4	REAR DOOR TRIM UPPER COVER	67782D		-	-
5	REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL	-		-	-
6	REAR DOOR REAR FRAME BRACKET	67498	-	-	-
7	REAR DOOR TRIM BOARD SUB-ASSEMBLY	67604		-	-
8	REAR DOOR INSIDE HANDLE SUB-ASSEMBLY	69206C	-	-	-

Procedure		Part Name Code
9	REAR DOOR FRAME GARNISH	67674A		-	-
10	REAR DOOR INNER GLASS WEATHERSTRIP	68174A	-	-	-
11	NO. 1 REAR DOOR VENT SEAL	67848A	-	-	-
12	REAR DOOR PANEL PROTECTOR	67858A	-	-	-
13	REAR SPEAKER ASSEMBLY	86160B	-	-	-
14	DOOR LOCK RELEASE MOTOR ASSEMBLY	85620J	-	-	-
15	REAR DOOR SERVICE HOLE COVER	67842E		-	-
16	REAR DOOR TRIM BRACKET	67628	-	-	-
17	REAR DOOR GLASS RUN	68152C	-	-	-
18	REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY	67408E	-	-	-
19	REAR DOOR QUARTER WINDOW GLASS	68124B	-	-	-
20	REAR DOOR QUARTER WINDOW WEATHERSTRIP	68189	-	-	-
21	HOLE PLUG	-	-	-	-
22	REAR DOOR GLASS SUB-ASSEMBLY	68104		-	-
23	REAR DOOR WINDOW REGULATOR ASSEMBLY	-	-	-	-

*1	NO. 1 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY	*2	NO. 2 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
*3	BUTYL TAPE	-	-
●	Non-reusable part	-	-

Procedure		Part Name Code
24	REAR DOOR BELT MOULDING ASSEMBLY	75740		-	-
25	REAR DOOR OUTSIDE HANDLE ASSEMBLY	69240	-	-	-
26	NO. 2 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY	69730F	-	-	-
27	REAR DOOR LOCK WITH MOTOR ASSEMBLY WITH CABLE	-		-	-
28	DOOR LOCK WIRING HARNESS SEAL	69318D		-	-

*1	CLAMP	-	-
●	Non-reusable part	-	-

Procedure		Part Name Code
29	REAR DOOR CHECK ASSEMBLY	68630	-	-	-
30	REAR DOOR WEATHERSTRIP	67872		-	-
31	DOOR WINDOW FRAME MOULDING CLIP	75792	-	-	-
32	REAR DOOR PANEL CUSHION	-	-	-	-
33	REAR DOOR WINDOW FRAME FRONT MOULDING	75762A		-	-
34	REAR DOOR WINDOW FRAME UPPER MOULDING	75764A		-	-
35	DOOR DUST PROOF SEAL	67837J	-	-	-
36	REAR DOOR SILENCER PAD	67811A	-	-	-
37	REAR DOOR FRONT OUTSIDE SEAL	67846A	-	-	-
38	REAR DOOR REAR BELT SEAL	68199	-	-	-
39	BLE DOOR DIGITAL KEY RECEIVER ASSEMBLY (for Rear Door)	-		-	-
40	REAR DOOR REAR PROTECTOR ASSEMBLY	67860		-	-

●

Non-reusable part

PROCEDURE

1. PRECAUTION

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click here

2. REMOVE BATTERY SERVICE HOLE COVER ASSEMBLY (for M20A-FXS)

Click here

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

(a) for M20A-FXS:

Click here

(b) for 2ZR-FXE:

Click here

4. REMOVE REAR DOOR TRIM UPPER COVER

(1) Using a moulding remover, disengage the 3 claws to remove the rear door trim upper cover.

5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

Remove in this Direction

(1) Apply protective tape to the rear door trim board sub-assembly as shown in the illustration.

(2) Using a moulding remover, disengage the clip and 6 claws.

(3) Disconnect the connector to remove the rear power window regulator switch assembly with rear door armrest base panel.

6. REMOVE REAR DOOR REAR FRAME BRACKET

7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

(1) Using a moulding remover, disengage the 2 claws as shown in the illustration.

(1) Remove the 4 screws.

Place Hand Here

Remove in this Direction

(1) Apply protective tape to the rear door panel as shown in the illustration.

(2) Disengage the 8 clips as shown in the illustration.

(3) Disengage the 4 claws and guide as shown in the illustration.

(4) Disconnect the rear door lock open lever remote control cable and rear door inside lock/unlock knob locking cable as shown in the illustration to remove the rear door trim board sub-assembly.

8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

Remove in this Direction

9. REMOVE REAR DOOR FRAME GARNISH

(1) Using a clip remover with its tip wrapped with protective tape, disengage the clip.

(2) Disengage the 3 claws to remove the rear door frame garnish.

10. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

Remove in this Direction

11. REMOVE NO. 1 REAR DOOR VENT SEAL

Remove in this Direction

12. REMOVE REAR DOOR PANEL PROTECTOR

Remove in this Direction

13. REMOVE REAR SPEAKER ASSEMBLY

Click here

14. REMOVE DOOR LOCK RELEASE MOTOR ASSEMBLY

15. REMOVE REAR DOOR SERVICE HOLE COVER

(1) Disengage the clamp.

(2) Remove the rear door service hole cover.

NOTICE:

Remove any remaining butyl tape from the door.

16. REMOVE REAR DOOR TRIM BRACKET

17. REMOVE REAR DOOR GLASS RUN

18. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

(1) Lift up the rear door weatherstrip as shown in the illustration.

(2) Remove the 2 bolts, screw and rear door window division bar sub-assembly.

19. REMOVE REAR DOOR QUARTER WINDOW GLASS

Remove in this Direction

20. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP

21. REMOVE HOLE PLUG

22. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

(1) Connect the rear power window regulator switch assembly.

(2) Connect the cable to the negative (-) auxiliary battery terminal and turn the ignition switch to ON.

(3) Move the rear door glass sub-assembly so that the door glass bolts can be seen and turn the ignition switch off.

Remove in this Direction

(1) Disconnect the cable from the negative (-) auxiliary battery terminal.

(2) Disconnect the rear power window regulator switch assembly.

(3) Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the rear door glass sub-assembly to fall.

(4) Remove the rear door glass sub-assembly as shown in the illustration.

NOTICE:

Do not damage the rear door glass sub-assembly.

23. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY

24. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

Click here

25. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

Remove in this Direction (1)

Remove in this Direction (2)

26. REMOVE NO. 2 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

27. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY WITH CABLE

Click here

28. REMOVE DOOR LOCK WIRING HARNESS SEAL

Click here

29. REMOVE REAR DOOR CHECK ASSEMBLY

30. REMOVE REAR DOOR WEATHERSTRIP

Double-sided Tape

(1) Using a clip remover with its tip wrapped with protective tape, disengage the 3 clips.

(2) Disengage the 24 clips and separate the double-sided tape to remove the rear door weatherstrip.

31. REMOVE DOOR WINDOW FRAME MOULDING CLIP

32. REMOVE REAR DOOR PANEL CUSHION

33. REMOVE REAR DOOR WINDOW FRAME FRONT MOULDING

Click here

34. REMOVE REAR DOOR WINDOW FRAME UPPER MOULDING

Click here

35. REMOVE DOOR DUST PROOF SEAL

36. REMOVE REAR DOOR SILENCER PAD

37. REMOVE REAR DOOR FRONT OUTSIDE SEAL

38. REMOVE REAR DOOR REAR BELT SEAL

39. REMOVE BLE DOOR DIGITAL KEY RECEIVER ASSEMBLY (for Rear Door)

Click here

40. REMOVE REAR DOOR REAR PROTECTOR ASSEMBLY

NOTICE:

When removing the rear door rear protector assembly, if the protection tape is difficult to remove, heat the adhesive of the rear door rear protector assembly using a heat light.

Heating Temperature

Area	Temperature	Area	Temperature
Rear Door Rear Protector Assembly	40 to 60 °C (104 to 140 °F)	-	-

CAUTION:

Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the rear door rear protector assembly excessively.

Protection Tape

(1) Apply protective tape around the rear door rear protector assembly.

(2) Heat the adhesive of the rear door rear protector assembly using a heat light.

(3) Disconnect the protection tape to remove the rear door rear protector assembly.

Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

*a	Centering Bolt
*b	Standard Bolt

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
Centering bolts are used to install the door hinges to the Toyota Prius vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.
The specified torque for standard bolts is shown in the standard bolt chart.
Click here

PROCEDURE

1. INSPECT REAR DOOR

(a) Check that the clearance measurements of areas a through n are within each standard range.

Standard Clearance

Area	Measurement	Area	Measurement
a	2.6 to 5.0 mm (0.102 to 0.197 in.)	b	-1.2 to 1.2 mm (-0.047 to 0.047 in.)
c	2.6 to 5.0 mm (0.102 to 0.197 in.)	d	-1.2 to 1.2 mm (-0.047 to 0.047 in.)
e	2.3 to 6.3 mm (0.091 to 0.248 in.)	f	-2.0 to 2.0 mm (-0.079 to 0.079 in.)
g	3.3 to 6.7 mm (0.130 to 0.264 in.)	h	0.7 to 4.7 mm (0.028 to 0.185 in.)
i	3.3 to 6.7 mm (0.130 to 0.264 in.)	j	1.7 to 5.7 mm (0.067 to 0.224 in.)
k	4.4 to 9.4 mm (0.173 to 0.370 in.)	l	2.6 to 5.0 mm (0.102 to 0.197 in.)
m	2.3 to 6.3 mm (0.091 to 0.248 in.)	-	-

2. ADJUST REAR DOOR

NOTICE:

Make sure to turn the ignition switch off when adjusting door lock strikers.

(a) Using SST, loosen the 4 hinge bolts on the Toyota Prius vehicle body and adjust the door position.

SST: 09812-00020

(b) Tighten the 4 hinge bolts on the vehicle body after adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(d) Tighten the 4 hinge bolts on the door after adjustment.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(f) Using a brass bar and a hammer, hit the striker to adjust its position.

(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure		Part Name Code
1	REAR DOOR REAR PROTECTOR ASSEMBLY	67860		-	-
2	BLE DOOR DIGITAL KEY RECEIVER ASSEMBLY (for Rear Door)	-		-	-
3	REAR DOOR REAR BELT SEAL	68199	-	-	-
4	REAR DOOR FRONT OUTSIDE SEAL	67846A	-	-	-
5	REAR DOOR SILENCER PAD	67811A		-	-
6	DOOR DUST PROOF SEAL	67837J	-	-	-
7	REAR DOOR WINDOW FRAME UPPER MOULDING	75764A		-	-
8	REAR DOOR WINDOW FRAME FRONT MOULDING	75762A		-	-
9	REAR DOOR PANEL CUSHION	-	-	-	-
10	DOOR WINDOW FRAME MOULDING CLIP	75792	-	-	-
11	REAR DOOR WEATHERSTRIP	67872		-	-
12	REAR DOOR CHECK ASSEMBLY	68630		-	-

*1	HOLE PLUG	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part
	Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent	★	Precoated part

Procedure		Part Name Code
13	DOOR LOCK WIRING HARNESS SEAL	69318D	-	-	-
14	REAR DOOR LOCK WITH MOTOR ASSEMBLY WITH CABLE	-		-	-
15	NO. 2 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY	69730F	-	-	-
16	REAR DOOR OUTSIDE HANDLE ASSEMBLY	69240	-	-	-
17	REAR DOOR BELT MOULDING ASSEMBLY	75740		-	-

*1	CLAMP	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part
	MP grease	-	-

Procedure		Part Name Code
18	REAR DOOR WINDOW REGULATOR ASSEMBLY	-		-	-
19	REAR DOOR GLASS SUB-ASSEMBLY	68104		-	-
20	HOLE PLUG	-	-	-	-
21	REAR DOOR QUARTER WINDOW WEATHERSTRIP	68189	-	-	-
22	REAR DOOR QUARTER WINDOW GLASS	68124B	-	-	-
23	REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY	67408E		-	-
24	REAR DOOR GLASS RUN	68152C	-	-	-
25	REAR DOOR TRIM BRACKET	67628	-	-	-
26	REAR DOOR SERVICE HOLE COVER	67842E		-	-
27	DOOR LOCK RELEASE MOTOR ASSEMBLY	85620J	-	-	-
28	REAR SPEAKER ASSEMBLY	86160B		-	-
29	REAR DOOR PANEL PROTECTOR	67858A	-	-	-
30	NO. 1 REAR DOOR VENT SEAL	67848A	-	-	-
31	REAR DOOR INNER GLASS WEATHERSTRIP	68174A	-	-	-
32	REAR DOOR FRAME GARNISH	67674A	-	-	-

*1	NO. 1 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY	*2	NO. 2 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
*3	BUTYL TAPE	-	-
	Nm (kgfcm, ft.*lbf): Specified torque		MP grease
●	Non-reusable part	-	-

Procedure		Part Name Code
33	REAR DOOR INSIDE HANDLE SUB-ASSEMBLY	69206C	-	-	-
34	REAR DOOR TRIM BOARD SUB-ASSEMBLY	67604	-	-	-
35	REAR DOOR REAR FRAME BRACKET	67498	-	-	-
36	REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL	-	-	-	-
37	REAR DOOR TRIM UPPER COVER	67782D	-	-	-

Procedure		Part Name Code
38	CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
39	BATTERY SERVICE HOLE COVER ASSEMBLY	58440		-	-
40	INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL	-	-	-
41	INITIALIZE POWER WINDOW CONTROL SYSTEM	-	-	-
42	INSPECT POWER WINDOW OPERATION	-	-	-

for M20A-FXS

PROCEDURE

1. INSTALL REAR DOOR REAR PROTECTOR ASSEMBLY

Cleaning Area

Heating Area

Standard Measurement:

Area	Measurement	Area	Measurement
a	2.0 mm (0.079 in.)	b	2.0 mm (0.079 in.)

(1) Clean the Toyota Prius vehicle body surface.

1. Using a heat light, heat the vehicle body surface.

Heating Temperature

Area	Temperature	Area	Temperature
Toyota Prius Vehicle Body	20 to 30 °C (68 to 86 °F)	-	-

CAUTION:

Do not touch the heat light and heated parts, touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the Toyota Prius vehicle body excessively.

2. Wipe off any tape adhesive residue with cleaner.

(2) Using a heat light, heat the rear door panel.

(3) Install a new rear door rear protector assembly.

1. Using a heat light, heat the front fender panel surface.

2. Remove the release paper from the rear door rear protector assembly.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

3. Install the rear door rear protector assembly as shown in the illustration.

HINT:

Press the rear door rear protector assembly firmly to install it.

2. INSTALL BLE DOOR DIGITAL KEY RECEIVER ASSEMBLY (for Rear Door)

Click here

3. INSTALL REAR DOOR REAR BELT SEAL

4. INSTALL REAR DOOR FRONT OUTSIDE SEAL

5. INSTALL REAR DOOR SILENCER PAD

*a	Rear Door Silencer Pad	-	-
	Cleaning Area		Rear Door Silencer Pad Installation Area

(1) Clean the rear door panel surface.

1. Remove any remaining butyl tape from the rear door panel.

2. Wipe off any tape adhesive residue with cleaner.

(2) Install the 2 rear door silencer pads

1. Remove the release paper from 2 new rear door silencer pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

2. Install the 2 rear door silencer pads as shown in the illustration.

6. INSTALL DOOR DUST PROOF SEAL

7. INSTALL REAR DOOR WINDOW FRAME UPPER MOULDING

Click here

8. INSTALL REAR DOOR WINDOW FRAME FRONT MOULDING

Click here

9. INSTALL REAR DOOR PANEL CUSHION

10. INSTALL DOOR WINDOW FRAME MOULDING CLIP

11. INSTALL REAR DOOR WEATHERSTRIP

*a	Double-sided Tape	-	-
	Cleaning Area	-	-

(1) Clean the surface of the rear door panel sub-assembly.

1. Remove any remaining double-sided tape from the rear door panel sub-assembly.

NOTICE:

Installing the rear door weatherstrip with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

2. Wipe off any adhesive residue with cleaner.

(2) Install a new rear door weatherstrip.

1. Peel off the release paper from a new rear door weatherstrip.

2. Engage the 25 clips.

NOTICE:

After removing the release paper, do not touch the surface of the tape with your fingers or cotton work gloves.
The application strength of the rear door weatherstrip will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

HINT:

Apply pressure so that it does not lift up from the front door panel sub-assembly.
Pushing force: 50 N (5.1 kgf) for 3 seconds

(3) Engage the 2 clips to install a new rear door weatherstrip.

12. INSTALL REAR DOOR CHECK ASSEMBLY

*A	When reusing the bolt	-	-
*1	Bolt (A)	*2	Bolt (B)
	Cleaning Area		Adhesive

(1) Clean the bolt holes in the Toyota Prius vehicle body.

(2) When reusing the bolt:

1. Clean the threads of the bolt.

2. Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(3) Install the rear door check assembly with the 3 bolts.

Torque:

Bolt (A) :

5.5 N·m {56 kgf·cm, 49 in·lbf}

Bolt (B) :

30 N·m {306 kgf·cm, 22 ft·lbf}

13. INSTALL DOOR LOCK WIRING HARNESS SEAL

14. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY WITH CABLE

Click here

15. INSTALL NO. 2 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

Marking (Yellow)

Marking (Blue)

16. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

17. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

Click here

18. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY

MP grease

(1) Apply MP grease to the sliding parts of the rear door window regulator assembly.

(2) Install the rear door window regulator assembly with the 6 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(3) Connect the connector.

19. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

(1) Connect the rear power window regulator switch assembly.

(2) Connect the cable to the negative (-) auxiliary battery terminal and turn the ignition switch to ON.

(3) Move the rear door window regulator assembly so that the door glass bolt holes can be seen and turn the ignition switch off.

Install in this Direction

(1) Disconnect the cable from the negative (-) auxiliary battery terminal.

(2) Disconnect the rear power window regulator switch assembly.

(3) Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.

NOTICE:

Do not damage the rear door glass sub-assembly.

(4) Install the rear door glass sub-assembly with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

20. INSTALL HOLE PLUG

21. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP

22. INSTALL REAR DOOR QUARTER WINDOW GLASS

23. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

(1) Lift up the rear door weatherstrip as shown in the illustration.

(2) Install the rear door window division bar sub-assembly with the screw and 2 bolts.

Torque:

Bolt :

8.5 N·m {87 kgf·cm, 75 in·lbf}

Screw :

3.1 N·m {32 kgf·cm, 27 in·lbf}

(3) Install the rear door weatherstrip to the original position.

24. INSTALL REAR DOOR GLASS RUN

25. INSTALL REAR DOOR TRIM BRACKET

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

26. INSTALL REAR DOOR SERVICE HOLE COVER

Reference Point

(1) Apply new butyl tape to the rear door panel.

(2) Pass the lock/unlock knob rear door inside locking cable, open lever rear door lock remote control cable and No. 2 rear door lock remote control cable assembly through a new rear door service hole cover.

(3) Attach the rear door service hole cover according to the reference points on the rear door panel.

NOTICE:

Securely install the rear door service hole cover preventing wrinkles and air bubbles.

27. INSTALL DOOR LOCK RELEASE MOTOR ASSEMBLY

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

28. INSTALL REAR SPEAKER ASSEMBLY