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Toyota Prius: Hv Battery Heater (for Phev Model)

Toyota Prius (XW60) 2023-2025 Service Manual / Engine/Hybrid System / Hybrid / Battery Control / Hv Battery Heater (for Phev Model)

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during No. 1 traction battery heater removal/installation are shown below.

CAUTION:

  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

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  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

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HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the Toyota Prius vehicle

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Front Camera System

Drive the Toyota Prius vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

Items for which learning is completed by operating the vehicle normally

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

*1: w/o Power Back Door System

*2: w/ Power Back Door System

Power Door Lock Control System*1

  • Back door opener

Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

Power Back Door System*2

Reset back door close position

Air Conditioning System

After the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.

-

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

NO. 1 TRACTION BATTERY COOLER CONDUCTOR

-

-

-

-

2

NO. 1 TRACTION BATTERY COOLER SHEET

G96NA

-

-

-

3

NO. 1 TRACTION BATTERY HEATER

04G9H

-

-

-

*a

Parts requiring replacement with new ones when replacing the No. 1 traction battery heater and No. 1 traction battery heater

-

-

Non-reusable part

-

-

PROCEDURE

1. REMOVE NO. 1 TRACTION BATTERY COOLER CONDUCTOR

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2. REMOVE NO. 1 TRACTION BATTERY COOLER SHEET

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3. REMOVE NO. 1 TRACTION BATTERY HEATER

Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

NO. 1 TRACTION BATTERY HEATER

G96H1

-

-

-

2

NO. 1 TRACTION BATTERY COOLER SHEET

G96NA

-

-

3

NO. 1 TRACTION BATTERY COOLER CONDUCTOR

-

-

-

*a

Parts requiring replacement with new ones when replacing the No. 1 traction battery heater and No. 2 traction battery heater

-

-

Non-reusable part

-

-

PROCEDURE

1. INSTALL NO. 1 TRACTION BATTERY HEATER

2. INSTALL NO. 1 TRACTION BATTERY COOLER SHEET

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3. INSTALL NO. 1 TRACTION BATTERY COOLER CONDUCTOR

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Toyota Prius (XW60) 2023-2025 Service Manual

Actual pages

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