Toyota Prius: Fuel Lid Opener Motor Assembly
Removal
REMOVAL
CAUTION / NOTICE / HINT
COMPONENTS (REMOVAL)
| Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
| 1 | TONNEAU COVER ASSEMBLY | 64910J | - | - | - |
| 2 | DECK BOARD ASSEMBLY | 58410B | - | - | - |
| 3 | REAR SEAT HEADREST ASSEMBLY | 71940A | - | - | - |
| 4 | REAR SEATBACK ASSEMBLY LH | - |
| - | - |
| 5 | REAR SEAT CUSHION ASSEMBLY | - |
| - | - |
| 6 | REAR SEAT CUSHION LOCK HOOK | 72693 | - | - | - |
| *A | for LH Side | *B | for HEV Model |
| *C | for PHEV Model | - | - |
| ● | Non-reusable part | - | - |
| Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
| 7 | DECK FLOOR BOX RH | 64995 | - | - | - |
| 8 | DECK FLOOR BOX LH | 64997 | - | - | - |
| 9 | LUGGAGE HOLD BELT STRIKER ASSEMBLY | 58460D | - | - | - |
| 10 | REAR DECK TRIM COVER | 64716D | - | - | - |
| *A | w/ Spare Tire | *B | w/o Spare Tire |
| *C | for Type A | *D | for Type B |
| *E | for Type C | *F | for Rear Side |
| Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
| 11 | REAR DOOR SCUFF PLATE INSIDE LH | 67918F | - | - | - |
| 12 | REAR DOOR OPENING TRIM WEATHERSTRIP LH | 62332A | - | - | - |
| 13 | REAR UNDER SIDE COVER LH | 76974E | - | - | - |
| 14 | REAR SEATBACK HINGE SUB-ASSEMBLY LH | 71304C | - | - | - |
| 15 | REAR SEAT SIDE GARNISH LH | 62552F |
| - | - |
| 16 | LUGGAGE HOLD BELT STRIKER ASSEMBLY | 58460D | - | - | - |
| 17 | DECK TRIM SIDE PANEL ASSEMBLY LH | 64740C |
| - | - |
| 18 | FUEL FILLER OPENING LID LOCK COVER | 77378A | - | - | - |
| 19 | FUEL FILLER OPENING LID LOCK RETAINER | 77377 | - | - | - |
| 20 | FUEL LID LOCK WITH MOTOR ASSEMBLY | 77030A | - | - | - |
| *A | for LH Side | *B | for HEV Model |
| *C | for PHEV Model | *D | w/ Cover |
PROCEDURE
1. REMOVE TONNEAU COVER ASSEMBLY
Click here
2. REMOVE DECK BOARD ASSEMBLY
Click here
3. REMOVE REAR SEAT HEADREST ASSEMBLY (for LH Side)
Click here
4. REMOVE REAR SEATBACK ASSEMBLY LH
| Click here
|
5. REMOVE REAR SEAT CUSHION ASSEMBLY
| Click here
|
6. REMOVE REAR SEAT CUSHION LOCK HOOK
Click here
7. REMOVE DECK FLOOR BOX RH
Click here
8. REMOVE DECK FLOOR BOX LH
Click here
9. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (for Rear Side)
Click here
10. REMOVE REAR DECK TRIM COVER
Click here
11. REMOVE REAR DOOR SCUFF PLATE INSIDE LH
Click here
12. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH
Click here
13. REMOVE REAR UNDER SIDE COVER LH (for HEV Model)
Click here
14. REMOVE REAR SEATBACK HINGE SUB-ASSEMBLY LH
Click here
15. REMOVE REAR SEAT SIDE GARNISH LH
| Click here
|
16. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)
Click here
17. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH
| Click here
|
18. REMOVE FUEL FILLER OPENING LID LOCK COVER (w/ Cover)
| Remove in this Direction | - | - |
19. REMOVE FUEL FILLER OPENING LID LOCK RETAINER
| Remove in this Direction (1) |
| Remove in this Direction (2) |
20. REMOVE FUEL LID LOCK WITH MOTOR ASSEMBLY
| Remove in this Direction | - | - |
Inspection
INSPECTION
PROCEDURE
1. INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY (for 2ZR-FXE)
(a) Check the operation of the fuel lid lock with motor assembly (motor operation).
| (1) Apply auxiliary battery voltage to the fuel lid lock with motor assembly connector, and check the operation of the fuel lid lock with motor assembly. Standard:
If the result is not as specified, replace the fuel lid lock with motor assembly. |
|
(b) Measure the shaft stroke.
Standard:
| Area | Condition | Specified Condition |
|---|---|---|
| Shaft stroke | Lever pulled | 16.05 mm (0.632 in.) |
If the result is not as specified, replace the fuel lid lock with motor assembly.
2. INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY (for M20A-FXS)
(a) Check the operation of the fuel lid lock with motor assembly (motor operation).
| (1) Apply auxiliary battery voltage to the fuel lid lock with motor assembly connector, and check the operation of the fuel lid lock with motor assembly. Standard:
If the result is not as specified, replace the fuel lid lock with motor assembly. |
|
(b) Check the operation of the fuel lid lock with motor assembly (fuel lid courtesy switch).
(1) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Click Location & Routing(R37) Click Connector(R37) | Tester Connection | Condition | Specified Condition | Result |
|---|---|---|---|
| R37-2 (E) - R37-3 (B) | Shaft not pushed (ON) | Below 1 Ω | Ω |
| R37-2 (E) - R37-3 (B) | Shaft pushed (OFF) | 10 kΩ or higher | kΩ |
If the result is not as specified, replace the fuel lid lock with motor assembly.
(c) Measure the shaft stroke.
Standard:
| Area | Condition | Specified Condition |
|---|---|---|
| Shaft stroke | Lever pulled | 16.05 mm (0.632 in.) |
If the result is not as specified, replace the fuel lid lock with motor assembly.
Installation
INSTALLATION
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION)
| Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
| 1 | FUEL LID LOCK WITH MOTOR ASSEMBLY | 77030A | - | - | - |
| 2 | FUEL FILLER OPENING LID LOCK RETAINER | 77377 | - | - | - |
| 3 | FUEL FILLER OPENING LID LOCK COVER | 77378A | - | - | - |
| 4 | DECK TRIM SIDE PANEL ASSEMBLY LH | 64740C | - | - | - |
| 5 | LUGGAGE HOLD BELT STRIKER ASSEMBLY | 58460D | - | - | - |
| 6 | REAR SEAT SIDE GARNISH LH | 62552F |
| - | - |
| 7 | REAR SEATBACK HINGE SUB-ASSEMBLY LH | 71304C | - | - | - |
| 8 | REAR UNDER SIDE COVER LH | 76974E | - | - | - |
| 9 | REAR DOOR OPENING TRIM WEATHERSTRIP LH | 62332A | - | - | - |
| 10 | REAR DOOR SCUFF PLATE INSIDE LH | 67918F | - | - | - |
| *A | for LH Side | *B | for HEV Model |
| *C | for PHEV Model | *D | w/ Cover |
| Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) | - | - |
| Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
| 11 | REAR DECK TRIM COVER | 64716D | - | - | - |
| 12 | LUGGAGE HOLD BELT STRIKER ASSEMBLY | 58460D | - | - | - |
| 13 | DECK FLOOR BOX LH | 64997 | - | - | - |
| 14 | DECK FLOOR BOX RH | 64995 | - | - | - |
| *A | w/ Spare Tire | *B | w/o Spare Tire |
| *C | for Type A | *D | for Type B |
| *E | for Type C | *F | for Rear Side |
| Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
| 15 | REAR SEAT CUSHION LOCK HOOK | 72693 | - | - | - |
| 16 | REAR SEAT CUSHION ASSEMBLY | - |
| - | - |
| 17 | REAR SEATBACK ASSEMBLY LH | - |
| - | - |
| 18 | REAR SEAT HEADREST ASSEMBLY | 71940A | - | - | - |
| 19 | DECK BOARD ASSEMBLY | 58410B | - | - | - |
| 20 | TONNEAU COVER ASSEMBLY | 64910J | - | - | - |
| *A | for LH Side | *B | for HEV Model |
| *C | for PHEV Model | - | - |
| Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) | ● | Non-reusable part |
PROCEDURE
1. INSTALL FUEL LID LOCK WITH MOTOR ASSEMBLY
2. INSTALL FUEL FILLER OPENING LID LOCK RETAINER
3. INSTALL FUEL FILLER OPENING LID LOCK COVER (w/ Cover)
4. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
5. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)
6. INSTALL REAR SEAT SIDE GARNISH LH
| Click here
|
7. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY LH
Click here
8. INSTALL REAR UNDER SIDE COVER LH (for HEV Model)
9. CONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH
10. INSTALL REAR DOOR SCUFF PLATE INSIDE LH
11. INSTALL REAR DECK TRIM COVER
12. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for Rear Side)
13. INSTALL DECK FLOOR BOX LH
14. INSTALL DECK FLOOR BOX RH
15. INSTALL REAR SEAT CUSHION LOCK HOOK
16. INSTALL REAR SEAT CUSHION ASSEMBLY
| Click here
|
17. INSTALL REAR SEATBACK ASSEMBLY LH
| Click here
|
18. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side)
19. INSTALL DECK BOARD ASSEMBLY
20. INSTALL TONNEAU COVER ASSEMBLY
Toyota Prius (XW60) 2023-2025 Service Manual
Fuel Lid Opener Motor Assembly
Actual pages
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