Toyota Prius: Front Fender

• Disassembly
• Reassembly

Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during front fender sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation. *1: Also necessary after performing a tire rotation. *2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location. *3: The Toyota Prius vehicle height changes because of tire replacement.
Front bumper assembly*	Front television camera view adjustment	Panoramic View Monitor System
		Advanced Park
Replacement or removal and installation of 2 or more parts: Front television camera assembly, Radiator grille or Front bumper assembly Rear television camera assembly Side television camera assembly LH, Parking assist light LH or Outer rear view mirror assembly LH Side television camera assembly RH, Parking assist light RH or Outer rear view mirror assembly RH	Television camera view adjustment	Panoramic View Monitor System
Tires	Initialization*1*2 Tire Position Identification*1*2	Tire Pressure Warning System	Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System)
	Rear television camera assembly optical axis (Back camera position setting)*3	Parking Assist Monitor System
	Parking assist ECU initialization*3	Panoramic View Monitor System
		Advanced Park

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure		Part Name Code
1	HEADLIGHT ASSEMBLY	-	-	-	-
2	FRONT BUMPER SIDE SUPPORT	52116A	-	-	-
3	WINDSHIELD LOWER OUTSIDE MOULDING	75536D		-	-
4	COWL WATER EXTRACT SHIELD	55754F	-	-	-
5	FRONT PILLAR UPPER COVER SUB-ASSEMBLY	60118		-	-
6	WHEEL ASSEMBLY	-	-	-	-
7	FRONT WHEEL OPENING EXTENSION PAD	53852B	-	-	-
8	FRONT FENDER LINER	53876A	-	-	-
9	BODY ROCKER PANEL MOULDING ASSEMBLY	75860A	-	-	-
10	FRONT FENDER SIDE PANEL PROTECTOR	53828B	-	-	-
11	FRONT FENDER SUB-ASSEMBLY	53802		-	-
12	NO. 2 FRONT SIDE AIR GUIDE	53154E	-	-	-

PROCEDURE

1. REMOVE HEADLIGHT ASSEMBLY

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2. REMOVE FRONT BUMPER SIDE SUPPORT

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3. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING

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4. REMOVE COWL WATER EXTRACT SHIELD

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5. REMOVE FRONT PILLAR UPPER COVER SUB-ASSEMBLY

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6. REMOVE WHEEL ASSEMBLY

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7. REMOVE FRONT WHEEL OPENING EXTENSION PAD

8. REMOVE FRONT FENDER LINER

9. REMOVE BODY ROCKER PANEL MOULDING ASSEMBLY

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10. REMOVE FRONT FENDER SIDE PANEL PROTECTOR

11. REMOVE FRONT FENDER SUB-ASSEMBLY

(1) Apply protective tape around the front fender sub-assembly as shown in the illustration.

(1) Remove the 8 bolts.

(2) Disengage the guide to remove the front fender sub-assembly.

12. REMOVE NO. 2 FRONT SIDE AIR GUIDE

Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure		Part Name Code
1	NO. 2 FRONT SIDE AIR GUIDE	53154E	-	-	-
2	FRONT FENDER SUB-ASSEMBLY	53802	-	-	-
3	FRONT FENDER SIDE PANEL PROTECTOR	53828B	-	-	-
4	BODY ROCKER PANEL MOULDING ASSEMBLY	75860A	-	-	-
5	FRONT FENDER LINER	53876A	-	-	-
6	FRONT WHEEL OPENING EXTENSION PAD	53852B	-	-	-
7	WHEEL ASSEMBLY	-	-	-	-
8	FRONT PILLAR UPPER COVER SUB-ASSEMBLY	60118	-	-	-
9	COWL WATER EXTRACT SHIELD	55754F	-	-	-
10	WINDSHIELD LOWER OUTSIDE MOULDING	75536D	-	-	-
11	FRONT BUMPER SIDE SUPPORT	52116A	-	-	-
12	HEADLIGHT ASSEMBLY	-	-	-	-
13	ADJUST FRONT DOOR SUB-ASSEMBLY	-	-	-
14	ADJUST HOOD SUB-ASSEMBLY	53301	-	-

PROCEDURE

1. INSTALL NO. 2 FRONT SIDE AIR GUIDE

2. INSTALL FRONT FENDER SUB-ASSEMBLY

3. INSTALL FRONT FENDER SIDE PANEL PROTECTOR

4. INSTALL BODY ROCKER PANEL MOULDING ASSEMBLY

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5. INSTALL FRONT FENDER LINER

6. INSTALL FRONT WHEEL OPENING EXTENSION PAD

7. INSTALL WHEEL ASSEMBLY

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8. INSTALL FRONT PILLAR UPPER COVER SUB-ASSEMBLY

9. INSTALL COWL WATER EXTRACT SHIELD

10. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING

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11. INSTALL FRONT BUMPER SIDE SUPPORT

12. INSTALL HEADLIGHT ASSEMBLY

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13. ADJUST FRONT DOOR SUB-ASSEMBLY

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14. ADJUST HOOD SUB-ASSEMBLY

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