Toyota Prius: Front Door Window Frame Moulding

Toyota Prius (XW60) 2023-2025 Service Manual / Vehicle Exterior / Exterior Panels / Trim / Front Door Window Frame Moulding

Removal
Installation

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during front door window frame moulding removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Outer rear view mirror assembly LH* Outer rear view mirror assembly RH*	Side television camera view adjustment	Parking Support Brake system
		Panoramic View Monitor System
		Advanced Park
Replacement or removal and installation of 2 or more parts: Front television camera assembly, Radiator grille or Front bumper assembly Rear television camera assembly Side television camera assembly LH, Parking assist light LH or Outer rear view mirror assembly LH Side television camera assembly RH, Parking assist light RH or Outer rear view mirror assembly RH	Television camera view adjustment	Panoramic View Monitor System
Power window regulator motor assembly LH Power window regulator motor assembly RH Front door window regulator sub-assembly LH* Front door window regulator sub-assembly RH* Front door glass sub-assembly LH* Front door glass sub-assembly RH* Front door glass run LH* Front door glass run RH*	Initialize power window control system	Auto up and down function Remote control function Key-off operation function Wireless transmitter-linked function Key-linked function Window open warning function Catch protection function Jam protection function

CAUTION / NOTICE / HINT

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly recordsvarious types of memory and settings. As a result, after turning the ignition switch off,make sure to wait at least 3 minutes before disconnecting the cable from the negative(-) auxiliary battery terminal.
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When the cable is disconnected from the negative (-) auxiliary battery terminal and thesecurity lock setting has been enabled, multi-display operations will be disabled uponnext startup unless the password is entered. Be sure to check the security lock settingbefore disconnecting the cable from the negative (-) auxiliary battery terminal.
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CAUTION / NOTICE / HINT

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used. Learning completes when Toyota Prius vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the Toyota Prius vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
1: w/o Power Back Door System 2: w/ Power Back Door System
Power Door Lock Control System*1 Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
Power Back Door System*2	Reset back door close position
Air Conditioning System	for HEV Model: After the ignition switch is turned to ON, the servo motor standard position is recognized. for PHEV Model: After the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.	-

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	FRONT DOOR FIX WINDOW GLASS	68126	-	-	-
2	FRONT DOOR BELT MOULDING ASSEMBLY	75720		-	-
3	FRONT DOOR WEATHERSTRIP	67862		-	-
4	FRONT DOOR WINDOW FRAME REAR MOULDING	75756C		-	-
5	FRONT DOOR WINDOW FRAME UPPER MOULDING	75754A		-	-
6	FRONT DOOR SCUFF PLATE	67914	-	-	-
7	COWL SIDE TRIM BOARD	62112	-	-	-
8	FRONT DOOR SUB-ASSEMBLY	-		-	-
9	FRONT DOOR WINDOW FRAME FRONT MOULDING	75752C		-	-

●

Non-reusable part

PROCEDURE

1. REMOVE FRONT DOOR FIX WINDOW GLASS

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2. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

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3. DISCONNECT FRONT DOOR WEATHERSTRIP

(1) Using a clip remover with its tip wrapped with protective tape, disengage the clip.

(2) Disengage the 5 clips and disconnect the front door weatherstrip.

4. REMOVE FRONT DOOR WINDOW FRAME REAR MOULDING

Heating Area

(1) Using a heat light, heat the Toyota Prius vehicle body and front door window frame rear moulding surface.

Heating Temperature

Area	Temperature	Area	Temperature
Front Door Window Frame Rear Moulding and Toyota Prius Vehicle Body	40 to 60 °C (104 to 140 °F)	-	-

CAUTION:

Do not touch the heat light and heated parts, touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.

*a	Heated Part
*b	Heat Light

NOTICE:

Do not heat the Toyota Prius vehicle body and front door window frame rear moulding excessively.

(2) Using a moulding remover, disengage the clip, guide and separate the double-sided tape to remove the front door window frame rear moulding.

5. REMOVE FRONT DOOR WINDOW FRAME UPPER MOULDING

Tape

(1) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(2) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

Area	Measurement	Area	Measurement
A	5.0 mm (0.197 in.)	-	-

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

(3) Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 6 rivets.

CAUTION:

Be careful of the drilled rivets, as they may be hot.

NOTICE:

Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
Prying the rivets with the drill may damage the rivet installation holes or drill bit.

(4) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

(5) Disengage the 2 guides and remove the front door window frame upper moulding.

6. REMOVE FRONT DOOR SCUFF PLATE

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7. REMOVE COWL SIDE TRIM BOARD

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8. REMOVE FRONT DOOR SUB-ASSEMBLY

(1) Disengage each clamp.

(2) Disconnect each connector.

(1) Disengage the grommet.

(1) Remove the 5 bolts and front door panel sub-assembly.

NOTICE:

To prevent damage, when removing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.

9. REMOVE FRONT DOOR WINDOW FRAME FRONT MOULDING

Tape

(1) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(2) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

Area	Measurement	Area	Measurement
A	5.0 mm (0.197 in.)	-	-

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

(3) Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 2 rivets.

CAUTION:

Be careful of the drilled rivets, as they may be hot.

NOTICE:

Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
Prying the rivets with the drill may damage the rivet installation holes or drill bit.

(4) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

(5) Disengage the guide and remove the front door window frame front moulding.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure		Part Name Code
1	FRONT DOOR WINDOW FRAME FRONT MOULDING	75752C		-	-
2	FRONT DOOR SUB-ASSEMBLY	-		-	-
3	ADJUST FRONT DOOR SUB-ASSEMBLY	-	-	-
4	COWL SIDE TRIM BOARD	62112	-	-	-
5	FRONT DOOR SCUFF PLATE	67914	-	-	-
6	FRONT DOOR WINDOW FRAME UPPER MOULDING	75754A		-	-
7	FRONT DOOR WINDOW FRAME REAR MOULDING	75756C		-	-
8	FRONT DOOR WEATHERSTRIP	67862	-	-	-
9	FRONT DOOR BELT MOULDING ASSEMBLY	75720	-	-	-
10	FRONT DOOR FIX WINDOW GLASS	68126	-	-	-

	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part
	Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent		Anti-rust coating
★	Precoated part	-	-

PROCEDURE

1. INSTALL FRONT DOOR WINDOW FRAME FRONT MOULDING

(1) Engage the guide to temporarily install the front door window frame front moulding to the door frame.

(2) Install a No. 4 nose piece to an air riveter and insert the mandrel section of a new 4 mm diameter rivet into the nose piece.

(3) Press the rivets perpendicularly to the installation holes. Using the air riveter, install the front door window frame front moulding with the 2 rivets.

NOTICE:

When installing the rivets to the panel surface, do not tilt the riveter.
Do not leave a gap between the rivet head portion and the panel.

HINT:

Pull the trigger again to cut off the rivet if it is not cut off.

2. INSTALL FRONT DOOR SUB-ASSEMBLY

*A	When reusing the bolt	*B	Section
*1	Bolt (A)	*2	Bolt (B)
*a	Anti-rust Coating	*b	Front Door Hinge Assembly
	Cleaning Area		Adhesive

(1) Clean the bolt hole in the Toyota Prius vehicle body.

(2) When reusing the bolt:

1. Clean the threads of the bolt.

2. Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(3) Install the front door panel sub-assembly with the 4 bolts <A>.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

NOTICE:

To prevent damage, when installing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.

(4) Install the bolt <B>.

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

(5) Using a brush, apply anti-rust coating to each front door hinge assembly.

(1) Engage the grommet.

(1) Connect each connector.

(2) Engage each clamp.

3. ADJUST FRONT DOOR SUB-ASSEMBLY

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4. INSTALL COWL SIDE TRIM BOARD

5. INSTALL FRONT DOOR SCUFF PLATE

6. INSTALL FRONT DOOR WINDOW FRAME UPPER MOULDING

(1) Engage the 2 guides to temporarily install the front door window frame upper moulding to the door frame.

(2) Install a No. 4 nose piece to an air riveter and insert the mandrel section of a new 4 mm diameter rivet into the nose piece.

(3) Press the rivets perpendicularly to the installation holes. Using the air riveter, install the front door window frame upper moulding with the 6 rivets.

NOTICE: