Toyota Prius: Front Door

• Disassembly
• Adjustment
• Reassembly

Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during front door disassembly/reassembly are shown below.

CAUTION / NOTICE / HINT

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation. *1: Also necessary after performing a tire rotation. *2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.
Power window regulator motor assembly LH Power window regulator motor assembly RH Front door window regulator sub-assembly LH* Front door window regulator sub-assembly RH* Front door glass sub-assembly LH* Front door glass sub-assembly RH* Front door glass run LH* Front door glass run RH*	Initialize power window control system	Auto up and down function Remote control function Key-off operation function Wireless transmitter-linked function Key-linked function Window open warning function Catch protection function Jam protection function
Side television camera assembly LH* Side television camera assembly RH* Outer rear view mirror assembly LH* Outer rear view mirror assembly RH* Parking assist light LH* Parking assist light RH*	Side television camera view adjustment	Parking Support Brake system
		Panoramic View Monitor System
		Advanced Park
Replacement or removal and installation of 2 or more parts: Front television camera assembly, Radiator grille or Front bumper assembly Rear television camera assembly Side television camera assembly LH, Parking assist light LH or Outer rear view mirror assembly LH Side television camera assembly RH, Parking assist light RH or Outer rear view mirror assembly RH	Television camera view adjustment	Panoramic View Monitor System
Tires	Initialization*1*2 Tire Position Identification*1*2	Tire Pressure Warning System	Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) table below
	Rear television camera assembly optical axis (Back camera position setting)	Parking Assist Monitor System
	Parking assist ECU initialization	Panoramic View Monitor System
		Advanced Park

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure		Part Name Code
1	PRECAUTION	-		-	-
2	BATTERY SERVICE HOLE COVER ASSEMBLY	58440		-	-
3	DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-

*A	for M20A-FXS	-	-
*a	HINT: As the illustration shown is an example, the actual details may differ.	-	-

Procedure		Part Name Code
4	FRONT DOOR TRIM UPPER COVER	67782B		-	-
5	MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL	-		-	-
6	POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL	-		-	-
7	FRONT DOOR TRIM BOARD SUB-ASSEMBLY	67602		-	-
8	FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY	69206B	-	-	-
9	FRONT DOOR LOWER FRAME BRACKET GARNISH	67492A	-	-	-
10	DOOR FRAME GARNISH	67664C		-	-
11	FRONT DOOR INNER GLASS WEATHERSTRIP	68172A	-	-	-
12	FRONT DOOR PANEL PROTECTOR	67856B	-	-	-
13	NO. 3 FRONT DOOR SERVICE HOLE COVER	67836C	-	-	-
14	OUTER REAR VIEW MIRROR ASSEMBLY	87940	-	-	-
15	FRONT NO. 1 SPEAKER ASSEMBLY	86160	-	-	-

*A	for Driver Side	*B	for Front Passenger Side
*1	HOOK	-	-
●	Non-reusable part	-	-

Procedure		Part Name Code
16	FRONT DOOR TRIM BRACKET	67626	-	-	-
17	FRONT DOOR WEATHERSTRIP CLIP	67869B		-	-
18	FRONT DOOR SERVICE HOLE COVER	67832	-	-	-
19	SIDE AIR BAG PRESSURE SENSOR	8983AA		-	-
20	HOLE PLUG	-	-	-	-
21	FRONT DOOR GLASS SUB-ASSEMBLY	68102		-	-
22	FRONT DOOR GLASS RUN	68151C	-	-	-
23	FRONT DOOR WINDOW REGULATOR ASSEMBLY	-	-	-	-
24	FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY	67404F	-	-	-
25	FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY	67402F		-	-
26	FRONT DOOR FIX WINDOW GLASS	68126	-	-	-

Procedure		Part Name Code
27	FRONT DOOR OUTSIDE HANDLE ASSEMBLY	69220		-	-
28	HOLE PLUG	-	-	-	-
29	FRONT DOOR LOCK OPEN ROD	69312		-	-
30	FRONT DOOR LOCK WITH MOTOR ASSEMBLY WITH CABLE	-		-	-
31	DOOR LOCK WIRING HARNESS SEAL	69318C		-	-
32	FRONT DOOR LOCK CYLINDER ASSEMBLY	-		-	-
33	FRONT DOOR OUTSIDE HANDLE COVER	69217F		-	-
34	FRONT DOOR FRONT OUTSIDE HANDLE PAD	69241H	-	-	-
35	FRONT DOOR REAR OUTSIDE HANDLE PAD	69242E	-	-	-
36	FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY	69202A		-	-

*A	for Driver Side	*B	for Front Passenger Side
●	Non-reusable part	-	-

Procedure		Part Name Code
37	FRONT DOOR CHECK ASSEMBLY	68610	-	-	-
38	FRONT DOOR WEATHERSTRIP	67862		-	-
39	HOLE PLUG	-	-	-	-
40	FRONT DOOR PANEL CUSHION	67001A	-	-	-
41	DOOR WINDOW FRAME MOULDING CLIP	75792	-	-	-
42	NO. 2 FRONT DOOR SERVICE HOLE COVER	67834	-	-	-
43	DOOR DUST PROOF SEAL	67837F	-	-	-
44	NO. 3 FRONT DOOR WEATHERSTRIP	67866A	-	-	-
45	FRONT DOOR BELT MOULDING ASSEMBLY	75720		-	-
46	FRONT DOOR WINDOW FRAME REAR MOULDING	75756C		-	-
47	FRONT DOOR WINDOW FRAME UPPER MOULDING	75754A		-	-
48	FRONT DOOR WINDOW FRAME FRONT MOULDING	75752C		-	-
49	FRONT DOOR SILENCER PAD	67811	-	-	-
50	FRONT DOOR REAR OUTSIDE SEAL	67852D	-	-	-

●

Non-reusable part

-

-

PROCEDURE

1. PRECAUTION

NOTICE: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. Click here

2. REMOVE BATTERY SERVICE HOLE COVER ASSEMBLY (for M20A-FXS)

Click here

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

(a) for M20A-FXS:

Click here

(b) for 2ZR-FXE:

Click here

4. REMOVE FRONT DOOR TRIM UPPER COVER

(1) Using a moulding remover, disengage the 3 claws to remove the front door trim upper cover.

5. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

Remove in this Direction

-

-

(1) Apply protective tape to the front door trim board sub-assembly as shown in the illustration.

(2) Using a moulding remover, disengage the clip and 6 claws.

(3) Disconnect the 2 connectors to remove the multiplex network master switch assembly with front door upper armrest base panel.

6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

Remove in this Direction

-

-

(1) Apply protective tape to the front door trim board sub-assembly as shown in the illustration.

(2) Using a moulding remover, disengage the clip and 6 claws.

(3) Disconnect the connector to remove the power window regulator switch assembly with front door upper armrest base panel.

7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

(1) Using a moulding remover, disengage the 2 claws as shown in the illustration.

(1) Remove the 3 screws.

Place Hand Here

Remove in this Direction

(1) Apply protective tape to the front door panel as shown in the illustration.

(2) Disengage the 10 clips as shown in the illustration.

(3) Disengage the 4 claws and guide as shown in the illustration.

(4) Disconnect the front door lock open lever remote control cable and front door inside lock/unlock knob locking cable as shown in the illustration to remove the front door trim board sub-assembly.

8. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

Remove in this Direction

-

-

9. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

10. REMOVE DOOR FRAME GARNISH

(1) Using a clip remover with its tip wrapped with protective tape, disengage the clip.

(2) Disengage the 3 claws to remove the door frame garnish.

11. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

Remove in this Direction

-

-

12. REMOVE FRONT DOOR PANEL PROTECTOR

Remove in this Direction

-

-

13. REMOVE NO. 3 FRONT DOOR SERVICE HOLE COVER

14. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

Click here

15. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

Click here

16. REMOVE FRONT DOOR TRIM BRACKET

17. REMOVE FRONT DOOR WEATHERSTRIP CLIP

(1) Turn each front door weatherstrip clip 45 degrees as shown in the illustration and remove the 2 front door weatherstrip clips.

18. REMOVE FRONT DOOR SERVICE HOLE COVER

19. REMOVE SIDE AIR BAG PRESSURE SENSOR

Click here

20. REMOVE HOLE PLUG

21. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

*A

for Driver Side

*B

for Front Passenger Side

(1) for Driver Side:

1. Connect the multiplex network master switch assembly.

(2) for Front Passenger Side:

1. Connect the power window regulator switch assembly.

(3) Connect the cable to the negative (-) auxiliary battery terminal and turn the ignition switch to ON.

(4) Move the front door glass sub-assembly so that the door glass bolts can be seen and turn the ignition switch off.

*A	for Driver Side	*B	for Front Passenger Side
	Remove in this Direction (1)		Remove in this Direction (2)

(1) Disconnect the cable from the negative (-) auxiliary battery terminal.

(2) for Driver Side:

1. Disconnect the multiplex network master switch assembly.

(3) for Front Passenger Side:

1. Disconnect the power window regulator switch assembly.

(4) Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the front door glass sub-assembly to fall.

(5) Remove the front door glass sub-assembly as shown in the illustration.

NOTICE:

Do not damage the front door glass sub-assembly.

22. REMOVE FRONT DOOR GLASS RUN

23. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY

24. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

25. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

(1) Lift up the front door weatherstrip as shown in the illustration.

(2) Remove the 2 bolts, screw and front door front lower frame sub-assembly.

26. REMOVE FRONT DOOR FIX WINDOW GLASS

Remove in this Direction

-

-

27. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

Remove in this Direction

-

-

(1) Disengage the clamp.

(2) Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws as shown in the illustration.

(3) Using a screwdriver with its tip wrapped with protective tape, disconnect the connector.

(4) Disengage the 2 claws and move the lever as shown in the illustration.

(5) Remove the front door outside handle assembly as shown in the illustration.

28. REMOVE HOLE PLUG

29. REMOVE FRONT DOOR LOCK OPEN ROD

	Remove in this Direction (1)		Remove in this Direction (2)
	Remove in this Direction (3)	-	-

(1) Disengage the snap as shown in the illustration to disconnect the front door lock open rod.

(2) Remove the front door lock open rod in the direction indicated by the arrow (3) shown in the illustration.

30. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY WITH CABLE

Click here

31. REMOVE DOOR LOCK WIRING HARNESS SEAL

Click here

32. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

(1) Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

HINT:

The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

33. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

(1) Using a T30 "TORX" socket wrench, loosen the screw.

HINT:

The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

(2) Disengage the 2 claws to remove the front door outside handle cover RH.

34. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

35. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

36. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

Remove in this Direction

-

-

(1) Using a T30 "TORX" socket wrench, remove the screw.

(2) Disengage the 2 guides to remove the front door outside handle frame sub-assembly as shown in the illustration.

37. REMOVE FRONT DOOR CHECK ASSEMBLY

38. REMOVE FRONT DOOR WEATHERSTRIP

(1) Using a clip remover with its tip wrapped with protective tape, disengage the clip.

(2) Using a clip remover with its tip wrapped with protective tape, disengage the 20 clips and remove the front door weatherstrip.

39. REMOVE HOLE PLUG

40. REMOVE FRONT DOOR PANEL CUSHION

41. REMOVE DOOR WINDOW FRAME MOULDING CLIP

42. REMOVE NO. 2 FRONT DOOR SERVICE HOLE COVER

43. REMOVE DOOR DUST PROOF SEAL

44. REMOVE NO. 3 FRONT DOOR WEATHERSTRIP

45. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

Click here

46. REMOVE FRONT DOOR WINDOW FRAME REAR MOULDING

Click here

47. REMOVE FRONT DOOR WINDOW FRAME UPPER MOULDING

Click here

48. REMOVE FRONT DOOR WINDOW FRAME FRONT MOULDING

Click here

49. REMOVE FRONT DOOR SILENCER PAD

50. REMOVE FRONT DOOR REAR OUTSIDE SEAL

Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

*a	Centering Bolt
*b	Standard Bolt

PROCEDURE

1. INSPECT FRONT DOOR

(a) Check that the clearance measurements of areas a through p are within each standard range.

Standard Clearance

Area	Measurement	Area	Measurement
a	2.5 to 4.9 mm (0.10 to 0.19 in.)	b	2.5 to 4.9 mm (0.10 to 0.19 in.)
c	3.3 to 6.7 mm (0.130 to 0.264 in.)	d	2.6 to 6.6 mm (0.102 to 0.260 in.)
e	3.3 to 6.7 mm (0.130 to 0.264 in.)	f	1.1 to 5.1 mm (0.043 to 0.201 in.)
g	3.3 to 6.7 mm (0.130 to 0.264 in.)	h	0.8 to 4.8 mm (0.031 to 0.189 in.)
i	3.3 to 6.7 mm (0.130 to 0.264 in.)	j	0.7 to 4.7 mm (0.028 to 0.185 in.)
k	2.3 to 6.3 mm (0.091 to 0.248 in.)	l	2.6 to 5.0 mm (0.102 to 0.197 in.)

2. ADJUST FRONT DOOR

NOTICE:

Make sure to turn the ignition switch off before adjusting the door lock strikers.

(a) Using SST, loosen the 4 hinge bolts on the Toyota Prius vehicle body and adjust the door position. SST: 09812-00020

(b) Tighten the 4 hinge bolts on the vehicle body after adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(c) Loosen the 4 hinge bolts on the door and adjust the door position.

(d) Tighten the 4 hinge bolts on the door after adjustment.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(f) Using a brass bar and a hammer, hit the striker to adjust its position.

(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure		Part Name Code
1	FRONT DOOR REAR OUTSIDE SEAL	67852D	-	-	-
2	FRONT DOOR SILENCER PAD	67811		-	-
3	FRONT DOOR WINDOW FRAME FRONT MOULDING	75752C		-	-
4	FRONT DOOR WINDOW FRAME UPPER MOULDING	75754A		-	-
5	FRONT DOOR WINDOW FRAME REAR MOULDING	75756C		-	-
6	FRONT DOOR BELT MOULDING ASSEMBLY	75720	-	-	-
7	NO. 3 FRONT DOOR WEATHERSTRIP	67866A	-	-	-
8	DOOR DUST PROOF SEAL	67837F	-	-	-
9	NO. 2 FRONT DOOR SERVICE HOLE COVER	67834	-	-	-
10	DOOR WINDOW FRAME MOULDING CLIP	75792	-	-	-
11	FRONT DOOR PANEL CUSHION	67001A	-	-	-
12	HOLE PLUG	-	-	-	-
13	FRONT DOOR WEATHERSTRIP	67862	-	-	-
14	FRONT DOOR CHECK ASSEMBLY	68610		-	-

	N*m (kgf*cm, ft.*lbf): Specified torque	●	Non-reusable part
	Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent	-	-
★	Precoated part	-	-

Procedure		Part Name Code
15	FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY	69202A		-	-
16	FRONT DOOR REAR OUTSIDE HANDLE PAD	69242E	-	-	-
17	FRONT DOOR FRONT OUTSIDE HANDLE PAD	69241H	-	-	-
18	FRONT DOOR OUTSIDE HANDLE COVER	69217F		-	-
19	FRONT DOOR LOCK CYLINDER ASSEMBLY	-		-	-
20	DOOR LOCK WIRING HARNESS SEAL	69318C	-	-	-
21	FRONT DOOR LOCK WITH MOTOR ASSEMBLY WITH CABLE	-		-	-
22	FRONT DOOR LOCK OPEN ROD	69312	-	-	-
23	HOLE PLUG	-	-	-	-
24	FRONT DOOR OUTSIDE HANDLE ASSEMBLY	69220	-	-	-

*A	for Driver Side	*B	for Front Passenger Side
	N*m (kgf*cm, ft.*lbf): Specified torque	●	Non-reusable part
	MP grease	-	-

Procedure		Part Name Code
25	FRONT DOOR FIX WINDOW GLASS	68126	-	-	-
26	FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY	67402F		-	-
27	FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY	67404F	-	-	-
28	FRONT DOOR WINDOW REGULATOR ASSEMBLY	-		-	-
29	FRONT DOOR GLASS RUN	68151C	-	-	-
30	FRONT DOOR GLASS SUB-ASSEMBLY	68102		-	-
31	HOLE PLUG	-	-	-	-
32	SIDE AIR BAG PRESSURE SENSOR	8983AA		-	-
33	FRONT DOOR SERVICE HOLE COVER	67832	-	-	-
34	FRONT DOOR WEATHERSTRIP CLIP	67869B		-	-
35	FRONT DOOR TRIM BRACKET	67626	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

MP grease

Procedure		Part Name Code
36	FRONT NO. 1 SPEAKER ASSEMBLY	86160		-	-
37	OUTER REAR VIEW MIRROR ASSEMBLY	87940	-	-	-
38	NO. 3 FRONT DOOR SERVICE HOLE COVER	67836C	-	-	-
39	FRONT DOOR PANEL PROTECTOR	67856B	-	-	-
40	FRONT DOOR INNER GLASS WEATHERSTRIP	68172A	-	-	-
41	DOOR FRAME GARNISH	67664C	-	-	-
42	FRONT DOOR LOWER FRAME BRACKET GARNISH	67492A	-	-	-
43	FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY	69206B	-	-	-
44	FRONT DOOR TRIM BOARD SUB-ASSEMBLY	67602	-	-	-
45	MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL	-	-	-	-
46	POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL	-	-	-	-
47	FRONT DOOR TRIM UPPER COVER	67782B	-	-	-

*A	for Driver Side	*B	for Front Passenger Side
*1	HOOK	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	●	Non-reusable part

Procedure		Part Name Code
48	CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
49	BATTERY SERVICE HOLE COVER ASSEMBLY	58440		-	-
50	INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL	-	-	-
51	INITIALIZE POWER WINDOW CONTROL SYSTEM	-	-	-
52	POWER WINDOW OPERATION	-	-	-
53	INSPECT SRS WARNING LIGHT	-	-	-
54	PERFORM CALIBRATION	-	-	-
55	CHECK DOOR LOCK OPERATION	-	-	-

*A

for M20A-FXS

-

-

PROCEDURE

1. INSTALL FRONT DOOR REAR OUTSIDE SEAL

2. INSTALL FRONT DOOR SILENCER PAD

*a	Front Door Silencer Pad	-	-
	Cleaning Area		Front Door Silencer Pad Installation Area

(1) Clean the front door panel surface.

1. Remove any remaining butyl tape from the front door panel.

2. Wipe off any tape adhesive residue with cleaner.

(2) Install the 2 front door silencer pads.

1. Remove the release paper from 2 new front door silencer pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

2. Install the 2 front door silencer pads as shown in the illustration.

3. INSTALL FRONT DOOR WINDOW FRAME FRONT MOULDING

Click here

4. INSTALL FRONT DOOR WINDOW FRAME UPPER MOULDING

Click here

5. INSTALL FRONT DOOR WINDOW FRAME REAR MOULDING

Click here

6. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

Click here

7. INSTALL NO. 3 FRONT DOOR WEATHERSTRIP

8. INSTALL DOOR DUST PROOF SEAL

9. INSTALL NO. 2 FRONT DOOR SERVICE HOLE COVER

10. INSTALL DOOR WINDOW FRAME MOULDING CLIP

11. INSTALL FRONT DOOR PANEL CUSHION

12. INSTALL HOLE PLUG

13. INSTALL FRONT DOOR WEATHERSTRIP

14. INSTALL FRONT DOOR CHECK ASSEMBLY

*A	When reusing the bolt	-	-
*1	Bolt (A)	*2	Bolt (B)
	Cleaning Area		Adhesive

(1) Clean the bolt holes in the Toyota Prius vehicle body.

(2) When reusing the bolt:

1. Clean the threads of the bolt.

2. Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(3) Install the front door check assembly with the 3 bolts.

Torque:

Bolt (A) :

5.5 N·m {56 kgf·cm, 49 in·lbf}

Bolt (B) :

30 N·m {306 kgf·cm, 22 ft·lbf}

15. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

MP grease

-

-

(1) Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.

(2) Engage the 2 guides as shown in the illustration.

(3) Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly with the screw.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

16. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD

17. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD

18. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

(1) Engage the 2 claws.

(2) Using a T30 "TORX" socket wrench, install the front door outside handle cover RH with the screw.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

19. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

(1) Using a T30 "TORX" socket wrench, install the front door lock cylinder assembly with the screw.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

20. INSTALL DOOR LOCK WIRING HARNESS SEAL

21. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY WITH CABLE

Click here

22. INSTALL FRONT DOOR LOCK OPEN ROD

23. INSTALL HOLE PLUG

24. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY

25. INSTALL FRONT DOOR FIX WINDOW GLASS

26. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

(1) Lift up the front door weatherstrip as shown in the illustration.

(2) Install the front door front lower frame sub-assembly with the screw and 2 bolts.

Torque:

Bolt :

8.5 N·m {87 kgf·cm, 75 in·lbf}

Screw :

3.1 N·m {32 kgf·cm, 27 in·lbf}

(3) Install the front door weatherstrip to the original position.

27. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

28. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY

MP grease

-

-

(1) Apply MP grease to the sliding parts of the front door window regulator assembly.

(2) Install the front door window regulator assembly with the 6 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(3) Connect the connector.

29. INSTALL FRONT DOOR GLASS RUN

30. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

*A

for Driver Side

*B

for Front Passenger Side

(1) for Driver Side:

1. Connect the multiplex network master switch assembly.

(2) for Front Passenger Side:

1. Connect the power window regulator switch assembly.

(3) Connect the cable to the negative (-) auxiliary battery terminal and turn the ignition switch to ON.

(4) Move the front door window regulator assembly so that the door glass bolt holes can be seen and turn the ignition switch off.

*A	for Driver Side	*B	for Front Passenger Side
	Install in this Direction (1)		Install in this Direction (2)

(1) Disconnect the cable from the negative (-) auxiliary battery terminal.

(2) for Driver Side:

1. Disconnect the multiplex network master switch assembly.

(3) for Front Passenger Side:

1. Disconnect the power window regulator switch assembly.

(4) Insert the front door glass sub-assembly into the front door panel as shown in the illustration.

(5) Install the front door glass sub-assembly with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

31. INSTALL HOLE PLUG

32. INSTALL SIDE AIR BAG PRESSURE SENSOR

Click here

33. INSTALL FRONT DOOR SERVICE HOLE COVER

34. INSTALL FRONT DOOR WEATHERSTRIP CLIP

(1) Insert the 2 front door weatherstrip clips and turn them 45 degrees as shown in the illustration to install them.

35. INSTALL FRONT DOOR TRIM BRACKET

36. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

37. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY

Click here

38. INSTALL NO. 3 FRONT DOOR SERVICE HOLE COVER

39. INSTALL FRONT DOOR PANEL PROTECTOR

40. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP

41. INSTALL DOOR FRAME GARNISH

42. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH

43. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

44. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

45. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

46. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

47. INSTALL FRONT DOOR TRIM UPPER COVER

48. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

for M20A-FXS:

Click here

for 2ZR-FXE:

Click here

49. INSTALL BATTERY SERVICE HOLE COVER ASSEMBLY (for M20A-FXS)

Click here

50. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

Click here

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click here

51. INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here

52. INSPECT POWER WINDOW OPERATION

Click here

53. INSPECT SRS WARNING LIGHT

Click here

54. PERFORM CALIBRATION

(a) w/ Parking Support Brake System:

Click here

55. CHECK DOOR LOCK OPERATION

Click here