REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during forward recognition camera removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure |
Necessary Procedures |
Effect/Inoperative Function When Necessary Procedures are not Performed |
Link |
---|---|---|---|
Forward recognition camera |
Update ECU security key |
Toyota Prius Vehicle Control History (RoB) is stored |
|
Software version confirmation |
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Adjust forward recognition camera |
|
One Time Recognition: Driving Adjustment: Camera Axis Adjustment Value Write:
|
CAUTION / NOTICE / HINT
NOTICE:
CAUTION / NOTICE / HINT
COMPONENTS (REMOVAL)
Procedure |
Part Name Code |
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|
---|---|---|---|---|---|
1 |
NO. 2 FORWARD RECOGNITION COVER |
86466E |
|
- |
- |
2 |
NO. 1 FORWARD RECOGNITION COVER |
86466D |
|
- |
- |
3 |
FORWARD RECOGNITION CAMERA |
8646C |
|
- |
- |
4 |
FORWARD RECOGNITION HOOD |
86461 |
|
- |
- |
PROCEDURE
1. REMOVE NO. 2 FORWARD RECOGNITION COVER
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NOTICE: If these claws are disengaged separately, they may break. Insert a molding remover between them and pull it down to disengage the claws simultaneously. |
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Remove in this Direction (1) |
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Remove in this Direction (2) |
2. REMOVE NO. 1 FORWARD RECOGNITION COVER
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NOTICE: To avoid damaging the guides, always slide the No. 1 forward recognition cover parallel to the windshield glass. |
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Remove in this Direction |
- |
- |
3. REMOVE FORWARD RECOGNITION CAMERA
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NOTICE:
|
HINT:
The illustrations are representative examples, and details may differ.
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Remove in this Direction (1) |
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Remove in this Direction (2) |
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Remove in this Direction (3) |
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Push |
4. REMOVE FORWARD RECOGNITION HOOD
HINT:
Perform this procedure only when replacement of the forward recognition hood is necessary.
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NOTICE: If the inner surface of the windshield glass in the area in front of the forward recognition camera is dirty, remove the forward recognition hood, clean the glass, then reinstall the forward recognition hood and forward recognition camera. |
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Do not touch |
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Remove in this Direction |
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Push |
- |
- |
(1) Perform the following procedure to remove the forward recognition hood.
1. Disengage the 2 claws as shown in the illustration.
2. As shown in the illustration, slide the 2 claws of the 2 guides parallel to the surface of the glass to remove the forward recognition hood.
NOTICE:
Do not touch the areas shown in the illustration as application of load may cause bending.
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
After replacing the forward recognition camera, make sure to perform update ECU security key.
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION)
Procedure |
Part Name Code |
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|
---|---|---|---|---|---|
1 |
FORWARD RECOGNITION HOOD |
86461 |
|
- |
- |
2 |
FORWARD RECOGNITION CAMERA |
8646C |
|
- |
- |
3 |
NO. 1 FORWARD RECOGNITION COVER |
86466D |
- |
- |
- |
4 |
NO. 2 FORWARD RECOGNITION COVER |
86466E |
- |
- |
- |
5 |
UPDATE ECU SECURITY KEY |
- |
- |
- |
|
6 |
SOFTWARE VERSION CONFIRMATION |
- |
- |
- |
|
7 |
ADJUST FORWARD RECOGNITION CAMERA |
8646C |
- |
- |
|
PROCEDURE
1. INSTALL FORWARD RECOGNITION HOOD
HINT:
Perform this procedure only when replacement of the forward recognition hood is necessary.
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NOTICE: If the inner surface of the windshield glass in the area in front of the forward recognition camera is dirty, remove the forward recognition hood, clean the glass, then reinstall the forward recognition hood and forward recognition camera. |
NOTICE:
Do not touch the areas shown in the illustration as application of load may cause bending.
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Do not touch |
2. INSTALL FORWARD RECOGNITION CAMERA
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NOTICE:
|
3. INSTALL NO. 1 FORWARD RECOGNITION COVER
4. INSTALL NO. 2 FORWARD RECOGNITION COVER
5. UPDATE ECU SECURITY KEY
Click here
6. SOFTWARE VERSION CONFIRMATION
Click here
7. ADJUST FORWARD RECOGNITION CAMERA
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NOTICE:
|
(a) If the forward recognition camera is replaced with a new one, perform forward recognition camera adjustment.
HINT:
Forward recognition camera learning can be performed by using either Target Adjustment (One Time Recognition), Camera Axis Adjustment Value Write or Driving Adjustment.
Click here
Click here
Click here
(b) If the windshield glass has been replaced or removed and installed, perform forward recognition camera adjustment.
HINT:
Forward recognition camera learning can be performed by using either Target Adjustment (One Time Recognition) or Driving Adjustment.
Click here
Click here
BEFORE STARTING TARGET ADJUSTMENT
CAUTION / NOTICE / HINT
NOTICE:
When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the front camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.
NOTICE:
When replacing the windshield glass of a Toyota Prius vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the front camera system, automatic high beam system or traffic jam assist system may not operate properly due to a difference in the transmissivity or black ceramic border.
HINT:
*a |
Target |
- |
- |
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Target Recognition Area |
- |
- |
As the target will appear dark to the camera if the target is backlit, the contrast of the black and white parts of the target will decrease and the target may not be recognized.
If the surface of the target is unevenly illuminated, the contrast of the black and white parts of the target will decrease and the target may not be recognized.
If the target is placed in an area that is dark, the contrast between the target and the background will decrease and the target may not be recognized.
Make sure that the shadow of the target is not cast onto a wall as this may cause a target recognition error.
If an object, such as clear adhesive tape, is attached to the target surface or if the target is laminated, the target surface will reflect light. As the reflected light will appear white to the camera, the target may not be recognized.
*a |
Actual Target |
*b |
Target as Seen by Forward Recognition Camera |
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Reflective Object or Surface |
- |
- |
If the borders of the black and white parts of the target appear blurry to the camera, the detected contrast will be low and the target may not be recognized.
If the target is moving, due to being blown by the wind, etc., it may not be recognized.
If the target and vehicle are not level when learning is performed, an incorrect center of the direction of travel of the vehicle may be learned or the forward recognition camera may not be able to detect the target.
TARGET ADJUSTMENT(ONE TIME RECOGNITION)
CAUTION / NOTICE / HINT
NOTICE:
Make sure to read "Before Starting Target Adjustment" before proceeding with work.
Click here
PROCEDURE
1. SECURE APPROPRIATE AREA FOR PERFORMING LEARNING
(a) Park the Toyota Prius vehicle on a level surface. HINT:
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(b) Check the levelness of the ground.
(1) Check the levelness of the ground at the 2 points shown in the illustration.
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Levelness Check Point |
(2) Place the level on each levelness check point and check that the air bubble of the level is centered.
(c) Adjust the tire inflation pressure to the specified pressure.
Click here
(d) Clean the windshield glass.
2. CREATE TARGET
(a) When using a target SST or previously created target:
(1) Prepare SST. SST: 09870-60000 SST: 09870-60060 SST: 09870-61100 SST: 09870-62200 09870-60010 09870-60020 |
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(b) When not using a target SST or previously created target:
NOTICE:
Do not laminate the target or attach reflective materials, such as clear adhesive tape, to its surface. If there are reflective areas on the surface of the target, they will appear white to the forward recognition camera and the target may not be recognized.
*a |
Actual Target |
*b |
Target as Seen by forward recognition camera |
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Reflective Object or Surface |
- |
- |
(1) Print 3 copies of the illustration.
(2) Check that the dimensions are within the values shown in the illustration.
*a |
12 mm (0.472 in.) |
*b |
60 mm (2.36 in.) |
*c |
120 mm (4.72 in.) |
*d |
Blurry |
*e |
Distorted |
- |
- |
NOTICE:
HINT:
If the dimensions of the created target sheet are not within /- 5 mm (0.197 in.) of the specified values, adjust the printer settings and reprint the target sheet so that the dimensions are as specified.
(3) Prepare a piece of cardboard and draw lines on it as shown in the illustration.
*a |
Cardboard |
*b |
130 mm (5.12 in.) or more |
*c |
730 mm (2.39 ft.) or more |
*d |
297 mm (11.69 in.) |
*e |
65 mm (2.56 in.) or more |
*f |
90° |
(4) Place the 3 target sheets on the cardboard with the black area of each at the top right and align the borders of the black and white areas with the lines as shown in the illustration.
*a |
Border of Black and White Area |
*b |
Line |
(5) Securely attach the target sheets to the cardboard using double-sided tape.
*a |
Border of Black and White Area |
*b |
297 mm (11.69 in.) /- 3 mm (0.12 in.) |
NOTICE:
Do not attach reflective materials, such as clear adhesive tape, to the target sheet surface as this may affect target recognition.
(6) Remove SST (reflector) from SST (base stand).
SST: 09870-60000
09870-60010
09870-60020
(7) Align the center of the target sheet with SST (reflector) and attach the target to SST (reflector) with double-sided tape.
(8) Install SST (reflector) to SST (base stand).
(c) Hang a weight with a pointed tip from the top center of the target sheet and align it with the mark-off line of SST (base stand) as shown in the illustration. HINT:
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(d) Move SST (reflector) up or down so that the center of the 3 target sheets is at the height shown in the illustration, and secure SST (reflector) in place. HINT:
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(e) Prepare an object to block the area behind the target. (If there are any objects which may be misrecognized as a target behind the area where a target will be placed.)
(1) When blocking the background by holding cardboard behind the target:
*a |
Cardboard |
*b |
1160 mm (3.80 ft.) or more |
*c |
560 mm (1.84 ft.) or more |
*d |
580 mm (1.90 ft.) or more |
*e |
280 mm (11.02 in.) or more |
- |
- |
HINT:
(2) When blocking the background using a light colored plain cloth:
*a |
Light Colored Plain Cloth |
*b |
Whiteboard or Equivalent |
*c |
1160 mm (3.80 ft.) or more |
*d |
560 mm (1.84 ft.) or more |
*e |
580 mm (1.90 ft.) or more |
*f |
280 mm (11.02 in.) or more |
HINT:
3. DETERMINE TARGET PLACEMENT POSITION
(a) Hang a weight with a pointed tip from the center of the front emblem, and mark the front center point of the Toyota Prius vehicle (point A) on the ground (placement position).
*a |
String |
*b |
Weight |
*c |
Center |
- |
- |
HINT:
Lightly flick the string with your fingers several times to confirm that the string is perpendicular to the ground.
4. PERFORM FORWARD RECOGNITION CAMERA OPTICAL AXIS LEARNING
NOTICE:
(a) Perform Recognition Camera/Target Position Memory.
(1) Connect the GTS to the DLC3.
(2) Turn the ignition switch to ON.
(3) Turn the GTS on.
(4) Enter the following menus: Chassis / Front Recognition Camera / Utility / Recognition Camera/Target Position Memory.
Chassis > Front Recognition Camera > Utility
Tester Display |
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Recognition Camera/Target Position Memory |
(5) Press "Next". *1
(6) Confirm the conditions displayed on the screen and then press "Next".
(7) According to the display on the GTS, enter the following values for each respective item.
Item |
Value |
---|---|
Target Height |
1350 mm (53.15 in.) |
Target Distance |
1843 mm (72.56 in.) |
Distance between Targets |
297 mm (11.69 in.) |
Target Size |
120 mm (4.72 in.) |
Pitch Offset Angle |
0 deg. |
(8) If "Recognition Camera/Target Position Memory has failed." is displayed on the GTS screen, confirm the conditions displayed on the screen, then press "Yes" and repeat the procedure from *1.
(9) Press "Exit" to exit the Recognition Camera/Target Position Memory utility.
NOTICE:
Make sure to perform "Recognition Camera Axis Adjust" / "Front Recognition Camera Axis Misalignment Reading". Do not drive the Toyota Prius vehicle before performing "Recognition Camera Axis Adjust" / "Front Recognition Camera Axis Misalignment Reading".
(b) Perform Recognition Camera Axis Adjust (target positioning).
(1) Move the target to align the front mark-off line of SST with the placement point (point A) as shown in the illustration.
*a |
Mark-off Line |
HINT:
Set the target directly facing the camera, because setting the target at an angle may prevent correct optical axis learning.
*a |
Target |
- |
- |
(2) Enter the following menus: Chassis / Front Recognition Camera / Utility / Recognition Camera Axis Adjust.
for Type A:
Chassis > Front Recognition Camera > Utility
Tester Display |
---|
Recognition Camera Axis Adjust |
for Type B:
Chassis > Front Recognition Camera > Utility
Tester Display |
---|
Recognition Camera Axis Adjust |
(3) Press "Next".
(4) Check that the values stored in the ECU are correct and then press "Next".
(5) If "Failed to read axis adjustment data" is displayed, perform Recognition Camera/Target Position Memory, and repeat the procedure from *1.
(6) Confirm the conditions displayed on the screen and then press "Next".
(7) Check that the target is placed at point A (placement position) and then press "Next".
HINT:
If there are any objects which may be misrecognized as a target behind the area where a target will be placed, block the area behind the target with an appropriate object before pressing "Next".
(8) Perform the adjustment according to the display on the GTS.
NOTICE:
If an error code is displayed, perform troubleshooting according to the following table, then perform the adjustment again.
Error No. |
Error Description |
Cause of Error |
Action to be Taken |
---|---|---|---|
1 |
Target 1 (Center) malfunction |
|
Entering the adjustment area during beam axis adjustment is prohibited (Do not allow anything to pass between the target and the Toyota Prius vehicle) |
The values stored in recognition camera/target positions are correct |
|||
The target height and placement points are appropriate |
|||
There are no objects in the background that could be mistakenly detected as the target and the background is hidden |
|||
|
|||
Check the camera installation condition (The camera is properly installed (completely installed) and has been installed after the cover is attached) |
|||
2 |
Target 2 (Left) malfunction |
|
Entering the adjustment area during beam axis adjustment is prohibited (Do not allow anything to pass between the target and the Toyota Prius vehicle) |
The values stored in recognition camera/target positions are correct |
|||
The target height and placement points are appropriate |
|||
There are no objects in the background that could be mistakenly detected as the target and the background is hidden |
|||
|
|||
Check the camera installation condition (The camera is properly installed (completely installed) and has been installed after the cover is attached) |
|||
3 |
Target 3 (Right) malfunction |
|
Entering the adjustment area during beam axis adjustment is prohibited (Do not allow anything to pass between the target and the Toyota Prius vehicle) |
The values stored in recognition camera/target positions are correct |
|||
The target height and placement points are appropriate |
|||
There are no objects in the background that could be mistakenly detected as the target and the background is hidden |
|||
|
|||
Check the camera installation condition (The camera is properly installed (completely installed) and has been installed after the cover is attached) |
|||
|
Target stuck malfunction |
|
SST (target) does not move due to the wind, etc. |
Adjust the vehicle so that it does not move
|
|||
There are no objects in the background that could be mistakenly detected as the target and the background is hidden |
|||
5 |
Target position and interval malfunction |
|
The target height and placement points are appropriate |
There are no objects in the background that could be mistakenly detected as the target and the background is hidden |
|||
9 |
FOE and role angle malfunction |
|
The target height and placement points are appropriate (The levelness of the placement area is within the specified value. (See page 1. SECURE APPROPRIATE AREA FOR PERFORMING LEARNING)) |
The values stored in recognition camera/target positions are correct |
|||
The camera is installed correctly (The camera is properly installed (completely installed) and has been installed after the cover is attached) |
(9) Press "Exit" to exit the Recognition Camera Axis Adjust utility.
(10) Turn the ignition switch off.
(11) Disconnect the GTS from the DLC3.
(c) Forward recognition camera optical axis learning is complete.
(d) After optical axis adjustment completes, clear the following system Toyota Prius vehicle control history entries.
(1) Clear vehicle control history (Front Camera System).
Click here
BEFORE STARTING DRIVING ADJUSTMENT
CAUTION / NOTICE / HINT
NOTICE:
When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the front camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.
HINT:
*a |
Driving Direction |
*b |
Horizontal Axis |
*A |
When using a new forward recognition camera |
*B |
When reusing forward recognition camera |
*a |
Previously learned driving direction |
- |
- |
*a |
Newly learned driving direction |
PROCEDURE
1. PERFORM DRIVING ADJUSTMENT
NOTICE:
(a) Driving adjustment concept
|
|
(b) Driving conditions
After driving the vehicle with all conditions met for approximately 5 to 15 minutes cumulatively, the adjustment will be completed.
HINT:
(c) Road environment
HINT:
When driving on a bumpy or unpaved road, making frequent accelerations and decelerations, etc., the camera condition may be unstable, which may cause adjustment to take a long time.
*a |
Roads with continuous white lines |
*b |
Roads with objects such as buildings or utility poles |
*a |
Roads with scenery that does not change |
*b |
Backlit or high-glare environments |
*c |
When surrounded by moving Toyota Prius vehicles |
- |
- |
(d) Axis adjustment difficult judgement.
HINT:
When performing adjustment with the GTS connected to the Toyota Prius vehicle, "Adjusting (Slow)" is displayed on the progress confirmation screen when it is determined that the vehicle is driving in a road environment where adjustment is difficult.
*a |
During normal operation |
*b |
Driving in a road environment where adjustment is difficult |
DRIVING ADJUSTMENT
CAUTION / NOTICE / HINT
NOTICE:
Click here
PROCEDURE
1. PERFORM FORWARD RECOGNITION CAMERA OPTICAL AXIS LEARNING (When driving with GTS connected to vehicle)
NOTICE:
(a) Adjust the tire pressures to the standard values.
Click here
(b) Clean the windshield glass.
(c) If the windshield glass in front of the forward recognition camera is fogged up, remove the forward recognition camera and forward recognition hood, clear the condensation, and then reinstall the forward recognition camera and forward recognition hood.
Forward recognition hood removal:
Click here
Forward recognition hood installation:
Click here
(d) Check that RoB/DTCs other than "X2014 Front Recognition Camera Optical Axis Not Adjusted" are not output.
Click here
(e) Perform Transition to Online Axis Alignment Mode.
(1) With the ignition switch off, connect the GTS to the DLC3.
(2) Turn the ignition switch ON.
(3) Enter the following menus: Chassis / Front Recognition Camera / Utility / Transition to Online Axis Alignment Mode
for Type A:
Chassis > Front Recognition Camera > Utility
Tester Display |
---|
Transition to Online Axis Alignment Mode |
for Type B:
Chassis > Front Recognition Camera > Utility
Tester Display |
---|
Transition to Online Axis Alignment Mode |
(4) Confirm the conditions displayed on the screen and then press "Next".
(5) Select "Front recognition camera" and then press "Next".
(6) Check the GTS screen and confirm that it has transitioned to online axis alignment mode.
(7) Press "Next".
(f) Online axis adjustment (Optical Axis Learning)
(1) Drive the Toyota Prius vehicle to perform optical axis learning.
HINT:
If the alignment is performed with the GTS connected to the vehicle, the alignment progress can be monitored through 5 stages on the GTS screen.
(2) If the online axis alignment completes normally, the buzzer will sound 5 times.
NOTICE:
Error No. |
Error Description |
Cause of Error |
Action to be Taken |
---|---|---|---|
31 |
Exceeded Toyota Prius vehicle speed precondition for start of online axis alignment |
|
|
32 |
Camera dirty during online axis alignment |
|
|
33 |
Recognition invalid during online axis alignment |
|
|
34 |
Online axis alignment FOE out-of-range |
|
|
35 |
Online axis alignment FOE write error |
|
|
(3) Press "Exit" to exit the Online axis adjustment mode.
(4) Turn the ignition switch off.
(5) Turn the ignition switch to ON and check that the warning light turns off.
(6) Turn the ignition switch off.
(7) Disconnect the GTS from the DLC3.
(g) Forward recognition camera optical axis learning is complete.
(h) After beam axis adjustment completes, clear the following system Toyota Prius vehicle control history entries.
(1) Clear vehicle control history (Front Camera System).
Click here
2. PERFORM FORWARD RECOGNITION CAMERA OPTICAL AXIS LEARNING (When driving with GTS not connected to Toyota Prius vehicle)
NOTICE:
(a) Adjust the tire pressures to the standard values.
Click here
(b) Clean the windshield glass.
(c) If the windshield glass in front of the forward recognition camera is fogged up, remove the forward recognition camera and forward recognition hood, clear the condensation, and then reinstall the forward recognition camera and forward recognition hood.
Forward recognition hood removal:
Click here
Forward recognition hood installation:
Click here
(d) Check that RoB/DTCs other than "X2014 Front Recognition Camera Optical Axis Not Adjusted" are not output.
Click here
(e) Perform Transition to Online Axis Alignment Mode.
(1) With the ignition switch off, connect the GTS to the DLC3.
(2) Turn the ignition switch ON.
(3) Enter the following menus: Chassis / Front Recognition Camera / Utility / Transition to Online Axis Alignment Mode
for Type A:
Chassis > Front Recognition Camera > Utility
Tester Display |
---|
Transition to Online Axis Alignment Mode |
for Type B:
Chassis > Front Recognition Camera > Utility
Tester Display |
---|
Transition to Online Axis Alignment Mode |
(4) Confirm the conditions displayed on the screen and then press "Next".
(5) Select "Front recognition camera" and then press "Next".
(6) Check the GTS screen and confirm that it has transitioned to online axis alignment mode.
(7) Press "Next".
(8) In accordance with the instructions on the screen press "Exit" and then disconnect the GTS from the DLC3.
(f) Online axis adjustment (Optical Axis Learning)
(1) Drive the Toyota Prius vehicle to perform optical axis learning.
(2) If the online axis alignment completes normally, the buzzer will sound 5 times.
NOTICE:
Click here
Error Description |
Cause of Error |
Action to be Taken |
---|---|---|
Exceeded Toyota Prius vehicle speed precondition for start of online axis alignment |
|
|
Camera dirty during online axis alignment |
|
|
Recognition invalid during online axis alignment |
|
|
Online axis alignment FOE out-of-range |
|
|
Online axis alignment FOE write error |
|
|
(3) Turn the ignition switch off.
(4) Turn the ignition switch to ON and check that the warning light turns off.
(5) Turn the ignition switch off.
(g) Forward recognition camera optical axis learning is complete.
(h) After beam axis adjustment completes, clear the following system Toyota Prius vehicle control history entries.
(1) Clear vehicle control history (Front Camera System).
Click here
CAMERA AXIS ADJUSTMENT VALUE WRITE
CAUTION / NOTICE / HINT
NOTICE:
HINT:
Click here
Click here
Click here
PROCEDURE
1. PERFORM CAMERA AXIS ADJUSTMENT VALUE WRITE
(a) Turn the ignition switch to off.
(b) Connect the GTS to the DLC3.
(c) Turn the ignition switch to ON.
(d) Enter the following menus: Chassis / Front Recognition Camera / Utility / Camera Axis Adjustment Value Write.
Chassis > Front Recognition Camera > Utility
Tester Display |
---|
Camera Axis Adjustment Value Write |
(e) Perform camera axis adjustment value write.
(f) Forward recognition camera optical axis learning is complete.
(g) After optical axis adjustment completes, clear the following system Toyota Prius vehicle control history entries.
(1) Clear vehicle control history (Front Camera System).
Click here
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