Toyota Prius: Frame Wire (for Hev Model)

• Removal
• Installation

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during floor under wire removal/installation are shown below.

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

Click here

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the Toyota Prius vehicle

Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Front Camera System	Drive the Toyota Prius vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

Items for which learning is completed by operating the vehicle normally

Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
*1: w/o Power Back Door System *2: w/ Power Back Door System
Power Door Lock Control System*1 Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
Power Back Door System*2	Reset back door close position
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	PRECAUTION	-		-	-
2	SERVICE PLUG GRIP	G3834	-	-	-

Procedure		Part Name Code
3	FRONT WIPER ARM HEAD CAP	85292B		-	-
4	SHIELD CAP	85247		-	-
5	FRONT WIPER ARM AND BLADE ASSEMBLY LH	-		-	-
6	FRONT WIPER ARM AND BLADE ASSEMBLY RH	-		-	-
7	WINDSHIELD LOWER OUTSIDE MOULDING LH	75536D		-	-
8	WINDSHIELD LOWER OUTSIDE MOULDING RH	75535F	-	-	-
9	COWL WATER EXTRACT SHIELD LH	55754F	-	-	-
10	COWL WATER EXTRACT SHIELD RH	55753D	-	-	-
11	COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY	55708		-	-
12	CHECK TERMINAL VOLTAGE	-		-	-

*1	Connector Cover Assembly	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	-	-

Procedure		Part Name Code
13	FLOOR UNDER WIRE	-		-	-

*A

for 2WD

*B

for 4WD

Procedure		Part Name Code
14	REAR CENTER SEAT OUTER BELT ASSEMBLY	73350C		-	-
15	REAR SEAT CUSHION ASSEMBLY	-		-	-
16	REAR SEAT CUSHION LOCK HOOK	72693	-	-	-
17	REAR DOOR SCUFF PLATE INSIDE LH	67918E	-	-	-
18	REAR UNDER SIDE COVER LH	76974E	-	-	-
19	REAR DOOR SCUFF PLATE INSIDE RH	67917F	-	-	-
20	REAR UNDER SIDE COVER RH	76973E	-	-	-
21	REAR UNDER COVER	76971F	-	-	-
22	REAR SEAT CUSHION LEG SUB-ASSEMBLY	71033	-	-	-

*A	for Type A	*B	for Type B
●	Non-reusable part	-	-

Procedure		Part Name Code
23	REAR SEATBACK ASSEMBLY RH	-	-	-	-
24	TONNEAU COVER ASSEMBLY	64910J	-	-	-
25	DECK BOARD ASSEMBLY	58410B	-	-	-
26	DECK FLOOR BOX LH	64997	-	-	-
27	DECK FLOOR BOX RH	64995	-	-	-
28	LUGGAGE HOLD BELT STRIKER ASSEMBLY	58460D	-	-	-
29	REAR DECK TRIM COVER	64716D	-	-	-

*A

except 2ZR-FXE, 2WD Model

-

-

Procedure		Part Name Code
30	REAR DOOR OPENING TRIM WEATHERSTRIP RH	62331A	-	-	-
31	REAR SEATBACK HINGE SUB-ASSEMBLY RH	71303C	-	-	-
32	REAR SEAT SIDE GARNISH RH	62551F		-	-
33	LUGGAGE HOLD BELT STRIKER ASSEMBLY	58460D	-	-	-
34	NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY	81330	-	-	-
35	DECK TRIM SIDE PANEL ASSEMBLY RH	64730B		-	-

*A	except 2ZR-FXE, 2WD Model	*B	w/o Rear Seat Side Airbag
*C	w/ Rear Seat Side Airbag	-	-

Procedure		Part Name Code
36	FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY	51201	-	-	-

Procedure		Part Name Code
37	WINDSHIELD WIPER MOTOR AND LINK	-	-	-	-
38	WATER GUARD PLATE	55734D	-	-	-
39	OUTER COWL TOP PANEL	55711	-	-	-

*A

for 4 Link

*B

except 4 Link

Procedure		Part Name Code
40	FRONT FLOOR COVER LH	58166A		-	-
41	FRONT FLOOR COVER RH	58165C		-	-

Procedure		Part Name Code
42	DASH PANEL HEAT INSULATOR	55225C	-	-	-
43	NO. 1 HV BATTERY COVER PANEL RH	G92N4A		-	-
44	FLOOR UNDER WIRE	821H1		-	-

*A	for M20A-FXS	*B	for 2WD
*C	for 4WD	-	-
*1	BATTERY COVER LOCK STRIKER	*2	FUSIBLE LINK COVER
*3	RADIO EARTH BRACKET	*4	FRONT FRAME TUBE CLAMP BRACKET RH

Procedure		Part Name Code
45	FLOOR UNDER WIRE	821H1		-	-

*A	for 2ZR-FXE	*B	for 2WD
*C	for 4WD	-	-
*1	RADIO EARTH BRACKET	*2	FRONT FRAME TUBE CLAMP BRACKET RH

PROCEDURE

1. PRECAUTION

Click here

2. REMOVE SERVICE PLUG GRIP

Click here

3. REMOVE FRONT WIPER ARM HEAD CAP

Click here

4. REMOVE SHIELD CAP (for M20A-FXS)

Click here

5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

Click here

6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

Click here

7. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING LH

Click here

8. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING RH

(a) Use the same procedure as for the LH side.

9. REMOVE COWL WATER EXTRACT SHIELD LH

Click here

10. REMOVE COWL WATER EXTRACT SHIELD RH

(a) Use the same procedure as for the LH side.

11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click here

12. CHECK TERMINAL VOLTAGE

Click here

13. DISCONNECT FLOOR UNDER WIRE

Click here

14. DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

Click here

15. REMOVE REAR SEAT CUSHION ASSEMBLY

Click here

16. REMOVE REAR SEAT CUSHION LOCK HOOK

Click here

17. REMOVE REAR DOOR SCUFF PLATE INSIDE LH

Click here

18. REMOVE REAR UNDER SIDE COVER LH

Click here

19. REMOVE REAR DOOR SCUFF PLATE INSIDE RH

(a) Use the same procedure as for the LH side.

20. REMOVE REAR UNDER SIDE COVER RH

(a) Use the same procedure as for the LH side.

21. REMOVE REAR UNDER COVER

Click here

22. REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click here

23. REMOVE REAR SEATBACK ASSEMBLY RH (except 2ZR-FXE, 2WD Model)

Click here

24. REMOVE TONNEAU COVER ASSEMBLY (except 2ZR-FXE, 2WD Model)

Click here

25. REMOVE DECK BOARD ASSEMBLY (except 2ZR-FXE, 2WD Model)

Click here

26. REMOVE DECK FLOOR BOX LH (except 2ZR-FXE, 2WD Model)

Click here

27. REMOVE DECK FLOOR BOX RH (except 2ZR-FXE, 2WD Model)

Click here

28. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (except 2ZR-FXE, 2WD Model)

Click here

29. REMOVE REAR DECK TRIM COVER (except 2ZR-FXE, 2WD Model)

Click here

30. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP RH (except 2ZR-FXE, 2WD Model)

Click here

31. REMOVE REAR SEAT BACK HINGE SUB-ASSEMBLY RH (except 2ZR-FXE, 2WD Model)

Click here

32. REMOVE REAR SEAT SIDE GARNISH RH (except 2ZR-FXE, 2WD Model)

Click here

33. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (except 2ZR-FXE, 2WD Model)

Click here

34. REMOVE NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (except 2ZR-FXE, 2WD Model)

Click here

35. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH (except 2ZR-FXE, 2WD Model)

Click here

36. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here

37. REMOVE WINDSHIELD WIPER MOTOR AND LINK

Click here

38. REMOVE WATER GUARD PLATE

Click here

39. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

Click here

40. REMOVE FRONT FLOOR COVER LH

Click here

41. REMOVE FRONT FLOOR COVER RH

Click here

42. REMOVE DASH PANEL HEAT INSULATOR

43. REMOVE NO. 1 HV BATTERY COVER PANEL RH

Click here

44. REMOVE FLOOR UNDER WIRE (for M20A-FXS)

CAUTION: Be sure to wear insulated gloves. NOTICE: Insulate each disconnected high-voltage connector with insulating tape. Wrap the connector from the wire harness side to the end of the connector.

*a

Shield Ground

-

-

(1) Disconnect the 2 No. 1 traction battery device box connectors.

(2) Disconnect the shield ground from the HV battery.

(g) for 2WD:

(h) for 4WD:

(i) for 4WD:

(j) for 4WD:

(1) Disconnect the rear traction motor cable connector.

HINT:

Release the lock before rotating the lock lever.

(k) for 4WD:

45. REMOVE FLOOR UNDER WIRE (for 2ZR-FXE)

CAUTION: Be sure to wear insulated gloves. NOTICE: Insulate each disconnected high-voltage connector with insulating tape. Wrap the connector from the wire harness side to the end of the connector.

*a

Shield Ground

-

-

(1) Disconnect the 2 No. 1 traction battery device box connectors.

(2) Disconnect the shield ground from the HV battery.

(e) for 4WD:

(f) for 4WD:

(g) for 4WD:

(1) Disconnect the rear traction motor cable connector.

HINT:

Release the lock before rotating the lock lever.

(h) for 4WD:

Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure		Part Name Code
1	FLOOR UNDER WIRE	821H1		-	-

*A	for 2ZR-FXE	*B	for 2WD
*C	for 4WD	-	-
*1	RADIO EARTH BRACKET	*2	FRONT FRAME TUBE CLAMP BRACKET RH
	Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
2	FLOOR UNDER WIRE	821H1		-	-
3	NO. 1 HV BATTERY COVER PANEL RH	G92N4A		-	-
4	DASH PANEL HEAT INSULATOR	55225C	-	-	-

*A	for M20A-FXS	*B	for 2WD
*C	for 4WD	-	-
*1	BATTERY COVER LOCK STRIKER	*2	FUSIBLE LINK COVER
*3	RADIO EARTH BRACKET	*4	FRONT FRAME TUBE CLAMP BRACKET RH
	Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
5	OUTER COWL TOP PANEL	55711	-	-	-
6	WATER GUARD PLATE	55734D	-	-	-
7	WINDSHIELD WIPER MOTOR AND LINK	-	-	-	-

*A	for LHD	*B	for RHD
	Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
8	DECK TRIM SIDE PANEL ASSEMBLY RH	64730B	-	-	-
9	NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY	81330	-	-	-
10	LUGGAGE HOLD BELT STRIKER ASSEMBLY	58460D	-	-	-
11	REAR SEAT SIDE GARNISH RH	62551F		-	-
12	REAR SEATBACK HINGE SUB-ASSEMBLY RH	71303C	-	-	-
13	REAR DOOR OPENING TRIM WEATHERSTRIP RH	62331A	-	-	-

*A	except 2ZR-FXE, 2WD Model	*B	w/o Rear Seat Side Airbag
*C	w/ Rear Seat Side Airbag	-	-
	Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)	-	-

Procedure		Part Name Code
14	REAR DECK TRIM COVER	64716D	-	-	-
15	LUGGAGE HOLD BELT STRIKER ASSEMBLY	58460D	-	-	-
16	REAR DECK FLOOR BOX LH	64997	-	-	-
17	REAR DECK FLOOR BOX RH	64995	-	-	-
18	DECK BOARD ASSEMBLY	58410B	-	-	-
19	TONNEAU COVER ASSEMBLY	64910J	-	-	-
20	REAR SEATBACK ASSEMBLY RH	-	-	-	-

*A

except 2ZR-FXE, 2WD Model

*B

w/ Tonneau Cover

Procedure		Part Name Code
21	REAR SEAT CUSHION LEG SUB-ASSEMBLY	71033		-	-
22	REAR UNDER COVER	76971F	-	-	-
23	REAR UNDER SIDE COVER LH	76974E	-	-	-
24	REAR DOOR SCUFF PLATE INSIDE LH	67918E	-	-	-
25	REAR UNDER SIDE COVER RH	76973E	-	-	-
26	REAR DOOR SCUFF PLATE INSIDE RH	67917F	-	-	-
27	REAR SEAT CUSHION LOCK HOOK	72693	-	-	-
28	REAR SEAT CUSHION ASSEMBLY	-		-	-
29	REAR CENTER SEAT OUTER BELT ASSEMBLY	73350C	-	-	-

*A	for Type A	*B	for Type B
	Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)	●	Non-reusable part

Procedure		Part Name Code
30	FLOOR UNDER WIRE	-		-	-

*A

for 2WD

*B

for 4WD

Procedure		Part Name Code
31	COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY	55708		-	-
32	COWL WATER EXTRACT SHIELD LH	55754F	-	-	-
33	COWL WATER EXTRACT SHIELD RH	55753D	-	-	-
34	WINDSHIELD LOWER OUTSIDE MOULDING LH	75536D	-	-	-
35	WINDSHIELD LOWER OUTSIDE MOULDING RH	75535F	-	-	-
36	FRONT WIPER ARM AND BLADE ASSEMBLY LH	-		-	-
37	FRONT WIPER ARM AND BLADE ASSEMBLY RH	-		-	-
38	SHIELD CAP	85247	-	-	-
39	FRONT WIPER ARM HEAD CAP	85292B	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Procedure		Part Name Code
40	SERVICE PLUG GRIP	G3834	-	-	-

Procedure		Part Name Code
41	FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY	51201	-	-	-

Procedure		Part Name Code
42	FRONT FLOOR COVER RH	58165C	-	-	-
43	FRONT FLOOR COVER LH	58166A	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

PROCEDURE

1. INSTALL FLOOR UNDER WIRE (for 2ZR-FXE)

CAUTION: Be sure to wear insulated gloves. NOTICE: Make sure that the connectors are connected securely.

(a) for 4WD:

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

(b) for 4WD:

(1) Connect the rear traction motor cable connector.

HINT:

Make sure that the connector is fully inserted before rotating the lock lever to engage the lock.

(c) for 4WD:

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

(d) for 4WD:

(1) Engage the 2 clamps (A).

(2) Engage 2 clamps in the order shown in the illustration.

(3) Insert the floor under wire into the floor panel hole and engage the grommet.

(4) Engage 3 clamps in the order shown in the illustration.

(5) Install the floor under wire with the 2 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

Torque:

4.8 N·m {49 kgf·cm, 42 in·lbf}

2. INSTALL FLOOR UNDER WIRE (for M20A-FXS)

CAUTION: Be sure to wear insulated gloves. NOTICE: Make sure that the connectors are connected securely.

(a) for 4WD:

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

(b) for 4WD:

(1) Connect the rear traction motor cable connector.

HINT:

Make sure that the connector is fully inserted before rotating the lock lever to engage the lock.

(c) for 4WD:

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

(d) for 4WD:

(e) for 2WD:

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

(1) Engage the 2 clamps (A).

(2) Engage 2 clamps in the order shown in the illustration.

(3) Insert the floor under wire into the floor panel hole and engage the grommet.

(4) Engage 2 clamps in the order shown in the illustration.

(5) Install the floor under wire with the 2 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

Torque:

4.8 N·m {49 kgf·cm, 42 in·lbf}

3. INSTALL NO. 1 HV BATTERY COVER PANEL RH

Click here

4. INSTALL DASH PANEL HEAT INSULATOR

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

5. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

Click here

6. INSTALL WATER GUARD PLATE

7. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click here

8. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH (except 2ZR-FXE, 2WD Model)

9. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (except 2ZR-FXE, 2WD Model)

10. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (except 2ZR-FXE, 2WD Model)

11. INSTALL REAR SEAT SIDE GARNISH RH (except 2ZR-FXE, 2WD Model)

HINT: Use the same procedure as for the LH side. Click here

12. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY RH (except 2ZR-FXE, 2WD Model)

(a) Use the same procedure as for the LH side.

Click here

13. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH (except 2ZR-FXE, 2WD Model)

14. INSTALL REAR DECK TRIM COVER (except 2ZR-FXE, 2WD Model)

15. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (except 2ZR-FXE, 2WD Model)

16. INSTALL DECK FLOOR BOX LH (except 2ZR-FXE, 2WD Model)

17. INSTALL DECK FLOOR BOX RH (except 2ZR-FXE, 2WD Model)

18. INSTALL DECK BOARD ASSEMBLY (except 2ZR-FXE, 2WD Model)

19. INSTALL TONNEAU COVER ASSEMBLY (except 2ZR-FXE, 2WD Model w/ Tonneau Cover)

20. INSTALL REAR SEATBACK ASSEMBLY RH (except 2ZR-FXE, 2WD Model)

Click here

21. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click here

22. INSTALL REAR UNDER COVER

23. INSTALL REAR UNDER SIDE COVER LH

24. INSTALL REAR DOOR SCUFF PLATE INSIDE LH

25. INSTALL REAR UNDER SIDE COVER RH

26. INSTALL REAR DOOR SCUFF PLATE INSIDE RH

27. INSTALL REAR SEAT CUSHION LOCK HOOK

28. INSTALL REAR SEAT CUSHION ASSEMBLY

Click here

29. CONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

30. CONNECT FLOOR UNDER WIRE

Click here

31. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click here

32. INSTALL COWL WATER EXTRACT SHIELD LH

33. INSTALL COWL WATER EXTRACT SHIELD RH

34. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING LH

35. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING RH

(a) Use the same procedure as for the LH side.

36. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

Click here

37. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

Click here

38. INSTALL FRONT WIPER ARM HEAD CAP

39. INSTALL SERVICE PLUG GRIP

Click here

40. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here

41. INSTALL FRONT FLOOR COVER RH

Click here

42. INSTALL FRONT FLOOR COVER LH

Click here