Toyota Prius: Electric Vehicle Charger Assembly (for Phev Model)

• Removal
• Installation

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during electric vehicle charger assembly removal/installation are shown below.

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

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HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the Toyota Prius vehicle

Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Front Camera System	Drive the Toyota Prius vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

Items for which learning is completed by operating the vehicle normally

Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
*1: w/o Power Back Door System *2: w/ Power Back Door System
Power Door Lock Control System*1 Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
Power Back Door System*2	Reset back door close position
Air Conditioning System	After the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.	-

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	PRECAUTION	-		-	-
2	SERVICE PLUG GRIP	G3834	-	-	-

Procedure		Part Name Code
3	FRONT WIPER ARM HEAD CAP	85292B		-	-
4	SHIELD CAP	85247		-	-
5	FRONT WIPER ARM AND BLADE ASSEMBLY LH	-	-	-	-
6	FRONT WIPER ARM AND BLADE ASSEMBLY RH	-	-	-	-
7	WINDSHIELD LOWER OUTSIDE MOULDING LH	75536D		-	-
8	WINDSHIELD LOWER OUTSIDE MOULDING RH	75535F	-	-	-
9	COWL WATER EXTRACT SHIELD LH	55754F	-	-	-
10	COWL WATER EXTRACT SHIELD RH	55753D	-	-	-
11	COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY	55708	-	-	-
12	CHECK TERMINAL VOLTAGE	-		-	-
13	COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY	55708		-	-
14	COWL WATER EXTRACT SHIELD RH	55753D	-	-	-
15	COWL WATER EXTRACT SHIELD LH	55754F	-	-	-
16	WINDSHIELD LOWER OUTSIDE MOULDING LH	75536D	-	-	-
17	WINDSHIELD LOWER OUTSIDE MOULDING RH	77535F	-	-	-
18	FRONT WIPER ARM AND BLADE ASSEMBLY LH	-		-	-
19	FRONT WIPER ARM AND BLADE ASSEMBLY RH	-		-	-
20	SHIELD CAP	85247	-	-	-
21	FRONT WIPER ARM HEAD CAP	85292B	-	-	-

*1	Connector Cover Assembly	-	-
	Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

Procedure		Part Name Code
22	REAR SEAT ASSEMBLY	-	-	-	-
23	DECK FLOOR BOX RH	64995	-	-	-
24	DECK FLOOR BOX LH	64997	-	-	-
25	LUGGAGE HOLD BELT STRIKER ASSEMBLY	58460D	-	-	-
26	DECK TRIM COVER REAR	64716D	-	-	-
27	REAR DOOR SCUFF PLATE INSIDE LH	67918F	-	-	-
28	DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH	62332A	-	-	-
29	REAR SEAT SIDE GARNISH LH	62552F		-	-
30	LUGGAGE HOLD BELT STRIKER ASSEMBLY	58460D	-	-	-
31	DECK TRIM SIDE PANEL ASSEMBLY LH	64740C		-	-

*A

for Rear Side

*B

for LH Side

Procedure		Part Name Code
32	EV CHARGER DUCT	G926Q	-	-	-
33	NO. 1 EV CHARGER PROTECTOR	-	-	-	-
34	ELECTRIC Toyota Prius Vehicle CHARGER ASSEMBLY	G9090B		-	-

Procedure		Part Name Code
35	CHARGER COOLING BLOWER	G926V	-	-	-

PROCEDURE

1. PRECAUTION

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2. REMOVE SERVICE PLUG GRIP

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3. REMOVE FRONT WIPER ARM HEAD CAP

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4. REMOVE SHIELD CAP

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5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

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6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

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7. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING LH

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8. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING RH

(a) Use the same procedure as for the LH side.

9. REMOVE COWL WATER EXTRACT SHIELD LH

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10. REMOVE COWL WATER EXTRACT SHIELD RH

(a) Use the same procedure as for the LH side.

11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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12. CHECK TERMINAL VOLTAGE

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13. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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14. INSTALL COWL WATER EXTRACT SHIELD RH

15. INSTALL COWL WATER EXTRACT SHIELD LH

16. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING LH

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17. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING RH

(a) Use the same procedure as for the LH side.

18. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

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19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

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20. INSTALL SHIELD CAP

21. INSTALL FRONT WIPER ARM HEAD CAP

22. REMOVE REAR SEAT ASSEMBLY

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23. REMOVE DECK FLOOR BOX RH

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24. REMOVE DECK FLOOR BOX LH

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25. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (for Rear Side)

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26. REMOVE DECK TRIM COVER REAR

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27. REMOVE REAR DOOR SCUFF PLATE INSIDE LH

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28. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH

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29. REMOVE REAR SEAT SIDE GARNISH LH

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30. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)

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31. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH

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32. REMOVE EV CHARGER DUCT

33. REMOVE NO. 1 EV CHARGER PROTECTOR

34. REMOVE ELECTRIC Toyota Prius Vehicle CHARGER ASSEMBLY

CAUTION: Be sure to wear insulated gloves.

*a	Green-colored Lock	-	-
	Slide	-	-

(1) Disengage the 2 clamps.

(2) Disconnect the 2 connectors.

(3) Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the 3 connectors.

Place Hand Here

-

-

35. REMOVE CHARGER COOLING BLOWER

Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure		Part Name Code
1	CHARGER COOLING BLOWER	G926V	-	-	-

Procedure		Part Name Code
2	ELECTRIC Toyota Prius Vehicle CHARGER ASSEMBLY	G9090B		-	-
3	NO. 1 EV CHARGER PROTECTOR	-	-	-	-
4	EV CHARGER DUCT	G926Q	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Procedure		Part Name Code
5	DECK TRIM SIDE PANEL ASSEMBLY LH	64740C	-	-	-
6	LUGGAGE HOLD BELT STRIKER ASSEMBLY	58460D	-	-	-
7	REAR SEAT SIDE GARNISH LH	62552F	-	-	-
8	CONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH	62332A	-	-	-
9	REAR DOOR SCUFF PLATE INSIDE LH	67918F	-	-	-
10	DECK TRIM COVER REAR	64716D	-	-	-
11	LUGGAGE HOLD BELT STRIKER ASSEMBLY	58460D	-	-	-
12	DECK FLOOR BOX LH	64997	-	-	-
13	DECK FLOOR BOX RH	64995	-	-	-
14	REAR SEAT ASSEMBLY	-	-	-	-

*A

for Rear Side

*B

for LH Side

Procedure		Part Name Code
15	SERVICE PLUG GRIP	G3834	-	-	-
16	INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL	-	-	-	-

PROCEDURE

1. INSTALL CHARGER COOLING BLOWER

2. INSTALL ELECTRIC Toyota Prius Vehicle CHARGER ASSEMBLY

CAUTION: Be sure to wear insulated gloves.

Place Hand Here

-

-

(1) Fully tighten the 4 bolts in the order shown in the illustration.

Torque:

19 N·m {194 kgf·cm, 14 ft·lbf}

*a	Green-colored Lock	-	-
	Slide	-	-

(1) Connect the 3 electric Toyota Prius vehicle charger assembly connectors and slide the green-colored lock as shown in the illustration to lock it securely.

NOTICE:

Make sure that the connectors are connected securely.

(2) Engage the 2 clamps.

(3) Connect the 2 electric vehicle charger assembly connectors.

3. INSTALL NO. 1 EV CHARGER PROTECTOR

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

4. INSTALL EV CHARGER DUCT

5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

6. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)

7. INSTALL REAR SEAT SIDE GARNISH LH

8. CONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH

9. INSTALL REAR DOOR SCUFF PLATE INSIDE LH

10. INSTALL DECK TRIM COVER REAR

11. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for Rear Side)

12. INSTALL DECK FLOOR BOX LH

13. INSTALL DECK FLOOR BOX RH

14. INSTALL REAR SEAT ASSEMBLY

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15. INSTALL SERVICE PLUG GRIP

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16. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

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