Volkswagen ID.3 Owners & Service Manuals
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Toyota Prius: Electronic Shift Lever System

Precaution

PRECAUTION

PRECAUTIONS FOR DISCONNECTING AND RECONNECTING CABLE TO NEGATIVE (-) AUXILIARY BATTERY TERMINAL

NOTICE:

  • After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Click here

  • When disconnecting and reconnecting the auxiliary battery

    HINT:

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Click here

PRECAUTION FOR INSPECTING ELECTRONIC SHIFT LEVER SYSTEM

(a) As the shift control ECU and shift actuator ECU do not immediately shutdown after the ignition switch is turned off, if the ignition switch is cycled within a short time, the ECUs may not shutdown. After turning the ignition switch off, wait approximately 1 minute or more for the shift control ECU and shift actuator ECU to completely shut down before connecting the GTS, opening/closing a door or operating a pedal.

(b) If the shift state cannot be changed from P, the auxiliary battery voltage may be low.

(c) If the electronic shift lever system has been damaged due to a flood, etc., the shift state will not be able to be changed to or from P. When the shift state cannot be changed from P to any other state, the parking lock is engaged. Therefore, make sure to release the parking lock manually before towing the Toyota Prius vehicle.

for PA10

for PB10, PB12

(d) If the electronic shift lever system is damaged, the ignition switch may not be able to be turned off with the ignition switch off operation. In this case, the ignition switch may be changed to off by operating the parking brake.

(e) Do not turn the ignition switch off when towing the Toyota Prius vehicle. Turning the ignition switch off may result in engagement of the parking lock which locks the drive wheels, resulting in a hazardous situation or accident.

(f) Check that the shift state is P and the parking brake is engaged before disconnecting the cable from the negative (-) auxiliary battery terminal.

(g) When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

*1: Auxiliary battery, Bub-battery, Integrated capacitor, etc.

PRECAUTION WHEN REMOVING OR REPLACING SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

(a) After any of the following procedures, it is necessary to perform initialization and learning for the shift actuator ECU.

Click here

  • When removing and installing the shift actuator ECU (shift control actuator assembly).
  • When replacing the shift actuator ECU (shift control actuator assembly).

NOTICE:

When initialization and learning has not been performed after replacing the shift actuator ECU, a malfunction such as the shift position not correctly changing, the shift position indicator not illuminating or displaying the incorrect drive state, etc. may occur.

(b) When any of the above procedures are completed, change the shift position to all positions and check the following items:

  • The shift position indicator illuminates in accordance with the current position.
  • The Toyota Prius vehicle does not move when in shift state P (parking brake is not engaged)
  • The vehicle does not drive when in shift state N
  • The vehicle drives when in shift state D or R

HINT:

After replacing the shift control ECU (transmission floor shift assembly), the function that automatically changes the shift state to P may not operate until the shift state has been changed to a drive state with the ignition switch ON (READY).

PRECAUTION WHEN REPLACING SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

(a) After replacing the shift control ECU (transmission floor shift assembly), it is necessary to update the ECU security key.

Click here

(b) When any of the above procedures are completed, change the shift position to all positions and check the following items:

  • The shift position indicator illuminates in accordance with the current position.
  • The Toyota Prius vehicle does not move when in shift state P (parking brake is not engaged)
  • The vehicle does not drive when in shift state N
  • The vehicle drives when in shift state D or R

PRECAUTIONS WHEN REMOVING INTEGRATED CAPACITOR (INTEGRATION CONTROL SUPPLY)

(a) When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor (integration control supply) or when removing the integrated capacitor (integration control supply), make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor (integration control supply) to discharge.

Parts Location

PARTS LOCATION

ILLUSTRATION

*1

SHIFT CONTROL ACTUATOR ASSEMBLY

  • SHIFT ACTUATOR ECU
  • ROTATION ANGLE SENSOR
  • ACTUATOR MOTOR

*2

HYBRID Toyota Prius Vehicle CONTROL ECU

*3

TRANSMISSION FLOOR SHIFT ASSEMBLY

  • SHIFT CONTROL ECU
  • P POSITION SWITCH
  • SHIFT LEVER ASSEMBLY
  • SHIFT SENSOR

*4

INTEGRATED CAPACITOR (INTEGRATION CONTROL SUPPLY)

System Diagram

SYSTEM DIAGRAM

for HEV Model for PHEV Model

How To Proceed With Troubleshooting

CAUTION / NOTICE / HINT

HINT:

*: Use the GTS.

PROCEDURE

1.

VEHICLE BROUGHT TO WORKSHOP

NEXT

2.

CUSTOMER PROBLEM ANALYSIS

NEXT

3.

CONNECT GTS TO THE DLC3*

HINT:

If the display on the GTS indicates a communication error, inspect the DLC3.

NEXT

4.

CHECK DTC AND SAVE FREEZE FRAME DATA*

(a) Check DTC

Powertrain > Hybrid Control > Trouble Codes

(b) Check and save freeze frame data

Click here

HINT:

  • Make sure to save freeze frame data because the data is necessary for simulation tests.
  • If any CAN communication system DTCs are output, perform troubleshooting for the CAN communication system first.

    for HEV Model:

    for PHEV Model:

Result

Proceed to

DTCs are output

A

DTCs are not output

B

B

PROBLEM SYMPTOMS TABLE

A

5.

CLEAR DTC AND FREEZE FRAME DATA*

Powertrain > Hybrid Control > Trouble Codes
NEXT

6.

CONDUCT VISUAL INSPECTION

NEXT

7.

CONFIRM PROBLEM SYMPTOMS

Result

Proceed to

Malfunction does not occur

A

Malfunction occurs

B

B

GO TO STEP 10

A

8.

DUPLICATE CONDITIONS THAT PRODUCE SYMPTOMS

NEXT

9.

CHECK FOR DTC*

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTCs are output

B

B

GO TO STEP 17

A

10.

CONDUCT BASIC INSPECTION

Result

Proceed to

Malfunctioning parts not confirmed

A

Malfunctioning parts confirmed

B

B

GO TO STEP 18

A

11.

CHECK ECU POWER SOURCE CIRCUIT

NEXT

12.

CONFIRM CIRCUITS INDICATED BY OUTPUT DTCS

Result

Proceed to

Malfunction not confirmed

A

Malfunction confirmed

B

B

GO TO STEP 14

A

13.

CHECK FOR INTERMITTENT PROBLEMS

Click here

Click here

NEXT

14.

IDENTIFY PROBLEM

NEXT

15.

ADJUST AND/OR REPAIR

NEXT

16.

CONDUCT CONFIRMATION TEST

NEXT

END

17.

REFER TO DTC CHART

Click here

NEXT

GO TO STEP 12

18.

CONDUCT PARTS INSPECTION

NEXT

GO TO STEP 14

Utility

UTILITY

ALL READINESS

HINT:

  • With "All Readiness", you can use the GTS to check whether the DTC judgment has been completed.
  • Perform the "All Readiness" check after simulating malfunction symptoms or when performing validation after finishing repairs.

(a) Clear the DTCs even if no DTCs are stored.

Powertrain > Hybrid Control > Clear DTCs

(b) Turn the ignition switch off and wait for 1 minute or more without opening/closing a door or operating a pedal.

(c) Turn the ignition switch to ON.

(d) Perform the DTC confirmation driving pattern to run the DTC judgment.

Powertrain > Hybrid Control > Utility

Tester Display

All Readiness

(e) Input the DTCs to be confirmed.

(f) Check the DTC judgment result.

GTS Display

Description

NORMAL

  • DTC judgment completed
  • System normal

ABNORMAL

  • DTC judgment completed
  • System abnormal

INCOMPLETE

  • DTC judgment not completed
  • Perform the driving pattern after confirming DTC enabling conditions

If the judgment result shows INCOMPLETE, perform the DTC confirmation driving pattern again.

(g) Turn the ignition switch off.

CHECK FOR DIAGNOSIS RELATED INFORMATION

(a) Check the diagnosis related information and freeze frame data, and then write them down.

Powertrain > Hybrid Control > Utility

Tester Display

Diagnosis Related Information

HINT:

Clearing the DTCs will also clear the diagnosis related information.

CLEAR DIAGNOSIS RELATED INFORMATION

(a) Clear the diagnosis related information and freeze frame data.

Powertrain > Hybrid Control > Clear DTCs

ACT POSITION LEARNING

NOTICE:

  • If the shift actuator ECU (shift control actuator assembly) is replaced or removed, make sure to perform actuator position learning.

    If not performed after replacing the ECU, a malfunction such as the shift position not correctly changing, the shift position indicator not illuminating or displaying the incorrect drive state, etc. may occur.

  • When the shift actuator ECU (shift control actuator assembly) is replaced or removed, although the displayed value of Data List item "ACT Position Learning Complete Status" may be "Complete" based on information from before removal, make sure to perform actuator position learning.

(a) Turn the ignition switch to ON.

(b) Using the GTS, enter the following menus.

Powertrain > Hybrid Control > Utility

Tester Display

ACT Position Learning

(c) According to the display on the GTS, perform ACT Position Learning.

(d) Using the GTS, enter the following menus.

Powertrain > Hybrid Control > Data List

Tester Display

ACT Position Learning Complete Status

(e) Check that "Complete" is displayed.

HINT:

If a value other than "Complete" is displayed, check the part number and installation of the actuator and perform learning again.

(f) When any of the above procedures are completed, change the shift position to all positions and check the following items:

  • The shift position indicator illuminates in accordance with the current position.
  • The Toyota Prius vehicle does not move when in shift state P (parking brake is not engaged)
  • The vehicle does not drive when in shift state N
  • The vehicle drives when in shift state D or R

Problem Symptoms Table

PROBLEM SYMPTOMS TABLE

Electronic Shift Lever System

Symptom

Suspected Area

Link

Shift state does not change correctly or shift position indicator displays shift state other than actual

Initialization and learning has not been performed after replacing the shift actuator ECU (shift control actuator assembly)

Shift state cannot be changed from P to any other position

The brake pedal is not depressed or is lightly depressed

The brake pedal was depressed after the shift operation was performed

The shift operation was performed at the same time the brake pedal was depressed

Shift operation was performed when READY indicator light was blinking

Shift state was changed to B

Shift operation was performed when READY indicator light was not illuminated

Shift operation was performed when accelerator pedal was depressed

Auxiliary battery is discharged or voltage is low

for M20A-FXS:

for 2ZR-FXE:

When stopped on an incline, a shift operation was performed with the READY indicator not illuminated

When "Braking Power Low Stop in a Safe Place See Owner's Manual" is displayed on the multi-information display, despite depressing the brake pedal and moving the shift lever, "Press Brake to Shift" is displayed

Release the brake pedal and depress it again, and then operate the shift lever.

Shift state cannot change to P

The P position switch was operated while driving

The P position switch was operated when the READY indicator was flashing

Auxiliary battery is discharged or voltage is low

for M20A-FXS:

for 2ZR-FXE:

Inspect the ECU supply power

Fail-safe is temporarily being performed

The shift state changed to P unintentionally

P position switch was operated unintentionally

Be careful not to touch the P position switch unintentionally

The ignition switch was turned off

To change the shift state to other than P, turn the ignition switch to ON (IG)

Fail-safe is temporarily being performed

Attempt to exit the Toyota Prius vehicle with the shift state in other than P

(driver door open, driver seat belt buckle OFF, brake OFF)

Does not change to shift state B

Shift state is being changed to B from a state other than D

Auxiliary battery is discharged or voltage is low

for M20A-FXS:

for 2ZR-FXE:

Does not change to shift state N

The shift lever operation time was short

Hold the shift lever in N for a certain amount of time

The shift lever was not held in N long enough while stopped or driving at low speeds

While performing a shift lever operation, the shift state changed to a state not intended

After performing a shift operation, the shift lever was unintentionally pulled back to another position

The shift state changed to N unintentionally

The shift lever returned to the home position too slowly

Check for objects hanging from the shift lever, modifications to the shift knob, foreign matter, etc.

The shift lever was operated while driving or moved due to an object hanging from it

The shift state was changed to D while reversing

The P position switch was repeatedly pressed while driving

The P position switch was unintentionally pressed and held while driving

The shift state was changed to R while driving forward

Auxiliary battery is discharged or voltage is low

for M20A-FXS:

for 2ZR-FXE:

The shift state cannot be changed to D or R

The shift lever returned to the home position too slowly

Check for objects hanging from the shift lever, modifications to the shift knob, foreign matter, etc.

The shift lever was not moved fully or operation time was too short

Securely move the shift lever to each position.

The READY indicator light not illuminated

The shift state was changed to D while reversing

The shift state was changed to R while driving forward

Auxiliary battery is discharged or voltage is low

for M20A-FXS:

for 2ZR-FXE:

The brake pedal is not depressed or is lightly depressed

When the Toyota Prius vehicle was stopped in shift state N, the brake pedal was depressed after the shift operation was performed

When the vehicle was stopped in shift state N, the shift operation was performed at the same time the brake pedal was depressed

The shift lever was operated while the accelerator pedal was depressed

When "Braking Power Low Stop in a Safe Place See Owner's Manual" is displayed on the multi-information display, despite depressing the brake pedal and moving the shift lever, "Press Brake to Shift" is displayed

Release the brake pedal and depress it again, and then operate the shift lever.

Supply power does not turn off

(while the ignition switch is ON (IG))

When shift state is in N, the ignition switch was pushed within a certain amount of time of moving the shift lever to N

The shift indicator does not illuminate or shift position indicator does not display the selected shift position

Initialization and learning has not been performed after replacing the shift actuator ECU (shift control actuator assembly)

Auxiliary battery is discharged or voltage is low

for M20A-FXS:

for 2ZR-FXE:

Inspect the ECU supply power

Shift indicator malfunction

Electronic shift lever system warning message is displayed on the combination meter assembly

Check for Toyota Prius vehicle control history (RoB)

Auxiliary battery is discharged or voltage is low

for M20A-FXS:

for 2ZR-FXE:

Inspect the ECU supply power

Fail-safe is temporarily being performed

Advanced park was interrupted or canceled

Shift lever was moved while advanced park was operating

P position switch was operated while advanced park was operating

Terminals Of Ecu

TERMINALS OF ECU

SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

Terminal No. (Symbol)

Terminal Description

Condition

Specified Condition

K53-1 (IGP) - K53-9 (E1)

Shift control ECU start signal

Ignition switch ON

11 to 14 V

K53-2 (BATT) - K53-9 (E1)

Auxiliary battery supply power (normal supply power)

Always

11 to 14 V

K53-3 (IGCT) - K53-9 (E1)

Shift control ECU start signal

Ignition switch ON

11 to 14 V

K53-4 (BL) - K53-9 (E1)

Back-up light relay operation signal

Shift state R

11 to 14 V

shift state other than R

Below 1 V

K53-5 (WAKE) - K53-9 (E1)

Shift actuator ECU start signal

Ignition switch ON

11 to 14 V

K53-6 (CA3L) - K53-9 (E1)

CAN communication signal

(Battery ECU local bus)

Ignition switch ON

Pulse generation

(Waveform 1)

K53-7 (PPOS) - K53-9 (E1)

Shift state signal

Ignition switch ON, shift state P

Pulse generation

(Waveform 2)

K53-9 (E1) - Body ground

Ground

Always

Below 1 Ω

K53-10 (CA4L) - K53-9 (E1)

CAN communication signal

(SBW local bus)

Ignition switch ON

Pulse generation

(Waveform 3)

K53-11 (STP) - K53-9 (E1)

Stop light switch signal

Stop light switch ON (Brake pedal depressed)

7 V or higher

Stop light switch OFF (Brake pedal released)

Below 2 V

K53-13 (BUB) - K53-9 (E1)

Integrated capacitor (integration control supply) power supply

Ignition switch ON

8 to 14 V

K53-14 (FS) - K53-9 (E1)

Shift control actuator fail-safe signal

Ignition switch ON

Pulse generation

(Waveform 4)

K53-15 (CA1H) - K53-9 (E1)

CAN communication signal

(Powertrain Bus)

Ignition switch ON

Pulse generation

(Waveform 5)

K53-16 (CA1L) - K53-9 (E1)

CAN communication signal

(Powertrain Bus)

Ignition switch ON

Pulse generation

(Waveform 5)

K53-17 (BUBI) - K53-9 (E1)

Integrated capacitor (integration control supply) communication signal

Ignition switch ON

Pulse generation

(Waveform 6)

K53-19 (SBFS) - K53-9 (E1)

Fail-safe signal

Ignition switch ON

Pulse generation

(Waveform 7)

K53-20 (BUBO) - K53-9 (E1)

Integrated capacitor (integration control supply) communication signal

Ignition switch ON

Pulse generation

(Waveform 8)

K53-21 (CA3H) - K53-9 (E1)

CAN communication signal

(Battery ECU local bus)

Ignition switch ON

Pulse generation

(Waveform 1)

K53-23 (E12) - Body ground

Ground

Always

Below 1 Ω

K53-24 (CA4H) - K53-9 (E1)

CAN communication signal

(SBW local bus)

Ignition switch ON

Pulse generation

(Waveform 3)

HINT:

As the above standard values are based on the specified condition when the auxiliary battery voltage is between 11 and 14 V, the values may vary depending on the actual auxiliary battery condition.

(a) Oscilloscope waveforms

HINT:

Oscilloscope waveform samples are provided here for informational purposes. Noise and fluttering waveforms have been omitted.

(1) Waveform 1 (CAN communication signal)

Item

Content

Terminal

CH1: K53-21 (CA3H) - K53-9 (E1)

CH2: K53-6 (CA3L) - K53-9 (E1)

Equipment Setting

1 V/DIV., 10 μs/DIV.

Condition

Ignition switch ON

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(2) Waveform 2 (Shift state signal)

Item

Content

Terminal

K53-7 (PPOS) - K53-9 (E1)

Equipment Setting

10 V/DIV., 10 ms/DIV.

Condition

Ignition switch ON, shift state P

HINT:

The waveform differs depending on the shift state.

(3) Waveform 3 (CAN communication signal)

Item

Content

Terminal

CH1: K53-24 (CA4H) - K53-9 (E1)

CH2: K53-10 (CA4L) - K53-9 (E1)

Equipment Setting

1 V/DIV., 10 μs/DIV.

Condition

Ignition switch ON

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(4) Waveform 4 (Shift control actuator fail-safe signal)

Item

Content

Terminal

K53-14 (FS) - K53-9 (E1)

Equipment Setting

10 V/DIV., 20ms/DIV.

Condition

Ignition switch ON

HINT:

The waveform will differ when the shift control ECU is malfunctioning.

(5) Waveform 5 (CAN communication signal)

Item

Content

Terminal

CH1: K53-15 (CA1H) - K53-9 (E1)

CH2: K53-16 (CA1L) - K53-9 (E1)

Equipment Setting

1 V/DIV., 10 μs/DIV.

Condition

Ignition switch ON

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(6) Waveform 6 (Integrated capacitor (integration control supply) communication signal)

Item

Content

Terminal

K53-17 (BUBI) - K53-9 (E1)

Equipment Setting

10 V/DIV., 10 ms/DIV.

Condition

Ignition switch ON

HINT:

The duty ratio may differ depending on the communication contents of the integrated capacitor.

(7) Waveform 7 (Fail-safe signal)

Item

Content

Terminal

K53-19 (SBFS) - K53-9 (E1)

Equipment Setting

10 V/DIV., 20ms/DIV.

Condition

Ignition switch ON

HINT:

The waveform will differ when the shift control ECU is malfunctioning.

(8) Waveform 8 (Integrated capacitor (integration control supply) communication signal)

Item

Content

Terminal

K53-20 (BUBO) - K53-9 (E1)

Equipment Setting

10 V/DIV., 10 ms/DIV.

Condition

Ignition switch ON

HINT:

The duty ratio may differ depending on the communication contents of the integrated capacitor.

HINT:

As the shift actuator ECU (shift control actuator assembly) uses a waterproof connector, inspection of the resistance, voltage and waveform cannot be performed.

SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

Terminal No. (Symbol)

Terminal Description

Condition

Specified Condition

C49-1 (MA1) - C49-2 (E01)

Motor supply power (normal supply power)

Always

11 to 14 V

C49-2 (E01) - Body ground

Ground

Always

Below 1 Ω

C49-3 (CA3L) - C49-2 (E01)

CAN communication signal

(Battery ECU local bus)

Ignition switch ON

Pulse generation

(Waveform 1)

C49-4 (CA3H) - C49-2 (E01)

CAN communication signal

(Battery ECU local bus)

Ignition switch ON

Pulse generation

(Waveform 1)

C49-5 (IGC1) - C49-2 (E01)

Shift actuator ECU start signal

Ignition switch ON

11 to 14 V

C49-6 (MA2) - C49-2 (E01)

Motor supply power (integrated capacitor supply power)

Ignition switch ON

8 to 14 V

C49-7 (E02) - Body ground

Ground

Always

Below 1 Ω

C49-8 (BUB1) - C49-2 (E01)

Integrated capacitor (integration control supply) power supply

Ignition switch ON

8 to 14 V

C50-3 (CA4L) - C49-2 (E01)

CAN communication signal

(SBW local bus)

Ignition switch ON

Pulse generation

(Waveform 2)

C50-4 (CA4H) - C49-2 (E01)

CAN communication signal

(SBW local bus)

Ignition switch ON

Pulse generation

(Waveform 2)

C50-5 (WAKE) - C49-2 (E01)

Shift actuator ECU start signal

Ignition switch ON

11 to 14 V

C50-6 (FS) - C49-2 (E01)

Shift control actuator fail-safe signal

Ignition switch ON

Pulse generation

(Waveform 3)

C50-8 (BAT1) - C49-2 (E01)

Auxiliary battery supply power (normal supply power)

Always

11 to 14 V

HINT:

As the above standard values are based on the specified condition when the auxiliary battery voltage is between 11 and 14 V, the values may vary depending on the actual auxiliary battery condition.

(a) Oscilloscope waveforms

HINT:

Oscilloscope waveform samples are provided here for informational purposes. Noise and fluttering waveforms have been omitted.

(1) Waveform 1 (CAN communication signal)

Item

Content

Terminal

CH1: C49-4 (CA3H) - C49-2 (E01)

CH2: C49-3 (CA3L) - C49-2 (E01)

Equipment Setting

1 V/DIV., 10 μs/DIV.

Condition

Ignition switch ON

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(2) Waveform 2 (CAN communication signal)

Item

Content

Terminal

CH1: C50-4 (CA4H) - C49-2 (E01)

CH2: C50-3 (CA4L) - C49-2 (E01)

Equipment Setting

1 V/DIV., 10 μs/DIV.

Condition

Ignition switch ON

HINT:

The waveform will vary depending on the content of the digital communication (digital signal).

(3) Waveform 3 (Shift control actuator fail-safe signal)

Item

Content

Terminal

C50-6 (FS) - C49-2 (E01)

Equipment Setting

5 V/DIV., 20 ms/DIV.

Condition

Ignition switch ON

HINT:

The waveform will differ when the shift actuator ECU is malfunctioning.

Freeze Frame Data

FREEZE FRAME DATA

CHECK FREEZE FRAME DATA

HINT:

The hybrid vehicle control ECU records vehicle and driving condition information as freeze frame data the moment a DTC is stored. Freeze frame data can help determine the vehicle conditions when the malfunction occurred and help duplicate conditions when troubleshooting.

(a) Select a DTC in order to display its freeze frame data.

Powertrain > Hybrid Control > Trouble Codes

LIST OF FREEZE FRAME DATA

Powertrain > Hybrid Control

Tester Display

Measurement Item

Range

Toyota Prius Vehicle Speed

Vehicle speed

Min.: 0 km/h (0 mph), Max.: 255 km/h (158 mph)

Accelerator Position

Accelerator pedal depressed angle

Min.: 0%, Max.: 127.5%

Master Cylinder Control Torque

Braking torque equivalent to master cylinder brake fluid pressure

(Total braking torque)

Min.: -4096.00 Nm, Max.: 4095.87 Nm

Shift Position

Current shift state

P / R / N / D / B (S)

Shift Position (Meter)

Shift position on the meter

Not Displayed / P / R / N / D / B (S)

Ready Signal

READY state is displayed

ON / OFF

HV/EV Activate Condition

Startup state of the hybrid system

Normal / Remote Air Control System / Remote

Request Motor Regenerative Brake Torque

Requested motor (MG2) regenerative braking torque

Min.: -4096.00 Nm, Max.: 4095.87 Nm

P Control Request Status

Shift actuator ECU (shift control actuator assembly) operation request

No Request / Lock(Normal) / Unlock(Normal) / Lock(Abnormal) / Unlock(Abnormal) / Unlock during Running(Normal) / Unlock during Running(Abnormal)

P Control Status

Shift state P status

Control Duty Abnormal / Lock Position(Normal) / Lock Position(Abnormal) / Indefinite Position(Normal) / Indefinite Position(Abnormal) / Unlock Position(Normal) / Unlock Position(Abnormal) / Lock Position(Normal) / Lock Position(Abnormal) / Indefinite Position(Normal) / Indefinite Position(Abnormal) / Unlock Position(Normal) / Unlock Position(Abnormal)

Abnormality Informing Status

Malfunction notifications of other systems

ON / OFF

Meter Display Request (P Position Switch ON when Running)

Notification from shift control displayed on the meter that the shift stated changed to N as a change to shift state P was attempted while driving

ON or OFF

Meter Display Request (Shift N Operation when Running)

Notification from shift control displayed on the meter that the shift stated changed to N

OFF, ON or Shift P Pressed for Extended Time/Repeatedly

Meter Display Request (Shift Operation Rejection)

Shift operation rejected message

0 to 255

Identifying Signal of Shift R/D Operation during Ready OFF

Identification indicating the shift state was changed to R or D with READY indicator not illuminated and the ignition switch ON

ON / OFF

P Position Automatic Change Request

P position automatic change function request status

ON / OFF

Limiting Driving Force Request from Transmission Control System

Drive torque limit request status of the HV system sent from the electronic shift lever system

ON / OFF

SP1 Toyota Prius Vehicle Speed

Vehicle speed (SP1)

Min.: 0 km/h (0 mph), Max.: 655.35 km/h (407.23 mph)

Gear Shift Control Module Power Supply Voltage

Shift control ECU power supply voltage

Min.: -20.00 V, Max.: 19.84 V

Gear Shift Control Module "B" CPU Temperature

Shift actuator ECU internal temperature

Min.: -50°C (-58°F), Max.: 205°C (401°F)

IGCT Signal Status (Gear Shift Control Module)

IGCT signal status of the shift control ECU

ON / OFF

IGCT Signal Status (Gear Shift Control Module "B")

IGCT signal status of the shift actuator ECU

ON / OFF

IGP Signal Status (Gear Shift Control Module)

IGP signal status of the shift control ECU

ON / OFF

IG Status (Gear Shift Control Module "B")

IG status of the shift actuator ECU

ON / OFF

WAKE Signal Status (Gear Shift Control Module)

WAKE signal status of the shift control ECU

ON / OFF

WAKE Signal Status (Gear Shift Control Module "B")

WAKE signal status of the shift actuator ECU

ON / OFF

Backup Power Supply Type

Backup supply power type

Capacitor Type / Lithium Type / None

Gear Shift Control Module Backup Signal Status

System backup signal from the backup supply power

Wake Up Request / Capacitor Internal Failure / Backup Mode (Low Capacity) / Backup Possible/Remote Charging Complete / Backup Impossible / Communication Stop / Backup Possible/Remote Charging Incomplete / Capacitor Internal Failure (Backup Possible) / Capacitor External Failure / Capacitor External Failure (Backup Possible) / Capacitor External Failure (Brake Factor)

Gear Shift Control Module Backup Request

System backup request from the backup supply power

Wake Up/Sleep Permission / Interruption Permission (Not Remote) / ON (Not Remote) / OFF (Not Remote) / ON (Advanced Park) / OFF (Advanced Park) / ON (Stop&Start)

Fail Safe Status (Gear Shift Control Module)

Fail-safe status of the shift control ECU

Unknown / OFF / ON

Fail Safe Status (Gear Shift Control Module "B" to "A")

Shift control ECU fail-safe status from the shift actuator ECU

Normal / Abnormal / Unknown

Fail Safe Power Supply Relay Connect Request

Requested connection status of the shift actuator ECU motor drive relay (fail safe power supply)

ON / OFF

Shift Position (Current Position)

Actual shift lever position (judged value)

Home / R / N / D / B/M/S / Not Available

Shift Sensor Status

Shift sensor malfunction status

Normal / Abnormal / Abnormal (Extreme)

Shift Sensor 1 Status

Shift lever sensor input signal status

H / R / N / D / B/M/S / O / Abnormal / Unknown

Shift Sensor 2 Status

Shift lever sensor input signal status

H / R / N / D / B/M/S / O / Abnormal / Unknown

Shift Sensor 3 Status

Shift lever sensor input signal status

H / R / N / D / B/M/S / O / Abnormal / Unknown

M or S Shift Position Indicator Turn On Request

Shift position indicator (B) illumination status

ON / OFF

D Shift Position Indicator Turn On Request

Shift position indicator (D) illumination status

ON / OFF

N Shift Position Indicator Turn On Request

Shift position indicator (N) illumination status

ON / OFF

R Shift Position Indicator Turn On Request

Shift position indicator (R) illumination status

ON / OFF

P Shift Position Indicator Turn On Request

P position indicator illumination status

ON / OFF

Back Up Light Turn On Request

Back-up light illumination command

ON / OFF

Stop Light Switch (Gear Shift Control Module)

Stop light switch status

ON / OFF

P Position Switch Signal Status (Gear Shift Control Module)

P position switch status

ON / OFF

Not P Position Learning Value (Output Side)

Learned value (output axis) in accordance with the shift state other than P

Min.: 0.0 deg, Max.: 124.5 deg

Not P Position Learning Value (Motor Side)

Learned value (calculated output axis angle based on the detected motor axis angle) in accordance with the shift state other than P

Min.: 0.00 deg, Max.: 42949672.95 deg

Absolute Angle Sensor Value 1

Value of axis sensor 1 (detected angle)

Min.: 0.0 deg, Max.: 124.5 deg

Absolute Angle Sensor Value 2

Value of axis sensor 2 (detected angle)

Min.: 0.0 deg, Max.: 124.5 deg

Gear Shift Actuator Power Supply Voltage (MA1)

Voltage of gear shift motor supply power terminal (MA1)

Min.: 0 V, Max.: 255 V

Gear Shift Actuator Power Supply Voltage (MA2)

Voltage of gear shift motor supply power terminal (MA2)

Min.: 0 V, Max.: 255 V

Gear Shift Actuator Motor Angle Sensor Value

Value of motor axis sensor (detected angle)

Min.: 0.00 deg, Max.: 358.59 deg

Gear Shift Actuator Motor Speed

Gear shift motor rotation speed

Min.: 0.00 rpm deg, Max.: 10160.15 rpm

Gear Shift Actuator Power Supply Relay Downstream Voltage

Internal voltage of the actuator downstream of the motor supply power relay

Min.: 0 V, Max.: 255 V

U Phase Parking Lock Motor Current-Carrying Status (Gear Shift Control Module "B")

Parking lock motor (U phase) drive signal

ON / OFF

V Phase Parking Lock Motor Current-Carrying Status (Gear Shift Control Module "B")

Parking lock motor (V phase) drive signal

ON / OFF

W Phase Parking Lock Motor Current-Carrying Status (Gear Shift Control Module "B")

Parking lock motor (W phase) drive signal

ON / OFF

U Phase Parking Lock Motor Terminal Current

Current of the parking lock motor terminal (U phase)

Min.: -64.0 A, Max.: 63.5 A

V Phase Parking Lock Motor Terminal Current

Current of the parking lock motor terminal (V phase)

Min.: -64.0 A, Max.: 63.5 A

W Phase Parking Lock Motor Terminal Current

Current of the parking lock motor terminal (W phase)

Min.: -64.0 A, Max.: 63.5 A

ACT Relay Connect Status

Connection status of drive relay of the shift actuator ECU motor

ON / OFF

ACT Relay Connect Request

Requested connection status of drive relay of the shift actuator ECU motor

ON / OFF

ACT Position Status

Status of the shift actuator ECU

Other than P / None / Shift in P

ACT Position Drive Request

Operation request position of the shift actuator ECU

Output NG / Shift in P / Other than P

ACT Operation Status

Operation status of the shift actuator ECU

ON / OFF

ACT Function Informing Status

Function failure status of the shift actuator ECU

Normal / Maintenance / Outside Judgment Guaranteed / Outside Operation Guaranteed / Outside Judgment/Operation Guaranteed / Operation NG / Operation NG/Outside Judgment Guaranteed

ACT Monitoring Information

Monitor status of the shift actuator ECU

Normal / Driver Malfunction 1 / Driver Malfunction 2 / Driver Malfunction 3 / Driver Malfunction 4 / Driver Malfunction 5 / Driver Malfunction 6 / Sensor Malfunction 1 / Sensor Malfunction 2 / Sensor Malfunction 3 / Driver Malfunction 7 / Motor Malfunction 1 / Motor Malfunction 2 / Motor Malfunction 3

Shift Request during Advanced Drive/Park

Shift request during advanced park operation

OFF / ON (Gear Shift Control Module) / ON (Clearance Warning Control Module Semi-Auto) / ON (Clearance Warning Control Module Full-Auto) / ON (Advanced Drive Control Module)

IGCT-Scene Signal Status (Gear Shift Control Module)

IGCT-SCENE signal status of the shift control ECU

ON / OFF

IGCT-Scene Signal Status (Gear Shift Control Module "B")

IGCT-SCENE signal status of the shift actuator ECU

ON / OFF

Fail-safe Chart

FAIL-SAFE CHART

If the shift control ECU detects a malfunction, a fail-safe function in the following table will be operated.

DTC No.

Detection item

Problem Symptoms

Fail-safe Function

P085011

Park/Neutral Switch Circuit Short to Ground

The shift state cannot be changed to P by operating the P position switch

-

P085015

Park/Neutral Switch Circuit Short to Battery or Open

The shift state cannot be changed to P by operating the P position switch

-

P085D04

Gear Shift Control Module "A" System Internal Failure

Depending on the conditions, the shift state may not be able to be changed from P to a state other than P

-

P085D94

Gear Shift Control Module "A" Unexpected Operation

  • Toyota Prius Vehicle cannot be driven
  • The shift state cannot be changed to P
  • The shift state cannot to be changed from P to a state other than P

-

P08A662

Gear Lever Position Sensor Signal Compare Failure

  • The shift state cannot be changed to D, R or B
  • Depending on the conditions, the shift state may not be able to be changed from P to a state other than P

Shift state only permitted between P and N

(however, shift state may not be able to be changed from P)

P09142B

Gear Shift Position Circuit "A" Range/Performance Signal Cross Coupled

The following restrictions may occur:

  • The shift state cannot be changed to P
  • The shift state cannot to be changed from P to a state other than P

The following fail-safe operations may occur:

  • Shift state change to P prohibited
  • Shift state change from P to other state prohibited

P175231

Fail Safe Signal (Gear Shift Control Module "B" to "A") No Signal

-

-

P175387

Lost Communication with Gear Shift Control Module "B" (Local-CAN) Missing Message

-

-

P1761A2

Gear Shift Control Module "A" System Voltage Low

-

-

P1765A2

Sub Battery Module System Voltage Low

-

-

P176900

Gear Shift Control Module "A" A/D Processing Performance

  • The shift state cannot be changed to D, R or B
  • The shift state cannot to be changed from P to a state other than P
  • The shift state may not change to P by operating the P position switch
  • When driving at a Toyota Prius vehicle speed of 11 km/h (7 mph) or more, shift state change is prohibited
  • When driving at a vehicle speed of less than 11 km/h (7 mph), shift state changes to N

P176D12

IG2 Signal (Gear Shift Control Module "A") Circuit Short to Battery

-

-

P1771A2

Gear Shift Control Module "B" System Voltage Low

-

-

P1775A2

Sub Battery Module (Gear Shift Control Module "B") System Voltage Low

-

-

P177949

Gear Shift Control Module Backup Power Supply Internal Electronic Failure

-

-

P177996

Gear Shift Control Module Backup Power Supply Component Internal Failure

-

-

P177A87

Lost Communication with Gear Shift Control Module Backup Power Supply Missing Message

-

-

P178987

Lost Communication with Gear Shift Control Module "A" from "B" Missing Message

-

-

P178A14

Gear Shift Control Module "B" Wake-up Circuit Short to Ground or Open

-

-

P179014

Gear Shift Actuator "A" Supply Voltage "A" Circuit Short to Ground or Open

  • The shift state cannot be changed to P
  • The shift state cannot to be changed from P to a state other than P
  • Shift state change to P prohibited
  • Shift state change from P to other state prohibited

P179314

Gear Shift Actuator "A" Supply Voltage "B" Circuit Short to Ground or Open

-

-

P179C49

Gear Shift Actuator "A" Control Circuit Internal Electronic Failure

The following restrictions may occur:

  • The shift state cannot be changed to P
  • The shift state cannot to be changed from P to a state other than P

The following fail-safe operations may occur:

  • Shift state change to P prohibited
  • Shift state change from P to other state prohibited

P179E00

Gear Shift Actuator "A" Performance

  • The shift state cannot be changed to P
  • The shift state cannot to be changed from P to a state other than P
  • Shift state change prohibited (drive torque limit)
  • Shift state change to P prohibited
  • Shift state change from P to other state prohibited

P18A762

Gear Shift Control Module "A"/"B" IGCT Signal Compare Failure

-

-

P18A862

Gear Shift Control Module "A"/"B" IGCT-Scene Signal Compare Failure

-

-

P18AF12

Gear Shift Control Module "B" EPBT Circuit Short to Battery

-

-

P18B200

Gear Shift Control Module "B" Motor Angle Sensor "A" Performance

The following restrictions may occur:

  • The shift state cannot be changed to P
  • The shift state cannot to be changed from P to a state other than P

The following fail-safe operations may occur:

  • Shift state change to P prohibited
  • Shift state change from P to other state prohibited

P18B31C

Gear Shift Control Module "B" Motor Temperature Sensor "A" Circuit Voltage Out of Range

-

-

P18B562

Gear Shift Actuator "A" Phase U-V-W Current Sensor Signal Compare Failure

  • The shift state cannot be changed to P
  • The shift state cannot to be changed from P to a state other than P
  • Shift state change to P prohibited
  • Shift state change from P to other state prohibited

P2E0064

Gear Lever Position Sensor "A" Signal Plausibility Failure

  • The shift state cannot be changed to D, R or B
  • Depending on the conditions, the shift state may not be able to be changed from P to a state other than P

Shift state only permitted between P and N

(however, shift state may not be able to be changed from P)

P2E0464

Gear Lever Position Sensor "B" Signal Plausibility Failure

  • The shift state cannot be changed to D, R or B
  • Depending on the conditions, the shift state may not be able to be changed from P to a state other than P

Shift state only permitted between P and N

(however, shift state may not be able to be changed from P)

P2E0864

Gear Lever Position Sensor "C" Signal Plausibility Failure

  • The shift state cannot be changed to D, R or B
  • Depending on the conditions, the shift state may not be able to be changed from P to a state other than P

Shift state only permitted between P and N

(however, shift state may not be able to be changed from P)

U014000

Lost Communication with Body Control Module (Sub) Missing Message

-

-

U015586

Lost Communication with Instrument Panel Cluster (IPC) Control Module Signal (some circuit quantity, reported via serial data) Invalid

  • Shift position cannot be displayed
  • P position automatic change function may not operate

-

U029100

Lost Communication with Gear Shift Control Module "B" (System 2) Missing Message

-

-

U029300

Lost Communication with Hybrid/EV Powertrain Control Module from Gear Shift Control Module "A"

-

-

U110700

Lost Communication with Power Management Module (Gear Shift Control Module "A")

P position automatic change function does not operate

-

U114F00

Lost Communication with Power Integration Module (System 2) Missing Message

-

-

U117000

Lost Communication with Brake System Control Module (Gear Shift Control Module "A")

Shift shock may occur when shift state changes from P to other state

-

Data List / Active Test

DATA LIST / ACTIVE TEST

DATA LIST

NOTICE:

  • Some Data List values may vary significantly if there are slight differences in the environment in which the vehicle is operating when measurement is performed. Variations may also occur due to aging of the Toyota Prius vehicle. Due to these considerations, it is not always possible to provide definite values to be used for judgment of malfunctions. It is possible that a malfunction may be present even if measured values are within the "Normal Condition" range.
  • In the event of a problem with intricate symptoms, collect sample data from another Toyota Prius vehicle of the same model operating under identical conditions in order to reach an overall judgment by comparing all the items in the Data List.
  • In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not.

HINT:

Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time.

(a) According to the display on the GTS, read the Data List.

HINT:

When reading the Data List, first determine which items need to be monitored before proceeding. Attempting to view all of the data may result in a delayed, inaccurate inspection.

Powertrain > Hybrid Control > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Toyota Prius Vehicle Speed

Vehicle speed

Min.: 0 km/h (0 mph), Max.: 255 km/h (158 mph)

0 km/h (0 mph): Vehicle stopped

No significant fluctuation: While driving at a constant speed

-

Accelerator Position

Accelerator pedal depressed angle

Min.: 0%, Max.: 127.5%

0%: Accelerator pedal released

100%: Accelerator pedal fully depressed

-

Master Cylinder Control Torque

Braking torque equivalent to master cylinder brake fluid pressure

(Total braking torque)

Min.: -4096.00 Nm, Max.: 4095.87 Nm

Changes with the brake pedal pressure: Brake pedal depressed

-

Shift Position

Current shift state

P / R / N / D / B (S)

The selected shift state is displayed

-

Shift Position (Meter)

Shift position on the meter

Not Displayed / P / R / N / D / B (S)

The selected shift state is displayed

-

Ready Signal

READY state is displayed

ON / OFF

ON: Ignition switch ON (READY)

-

HV/EV Activate Condition

Startup state of the hybrid system

Normal / Remote Air Control System / Remote

Normal: Started by ignition switch

Remote Air Control System: Started by remote air conditioning system

Remote: Started by remote starter

-

Request Motor Regenerative Brake Torque

Requested motor (MG2) regenerative braking torque

Min.: -4096.00 Nm, Max.: 4095.87 Nm

While braking:

Varies depending on Toyota Prius vehicle operation conditions

-

Auxiliary Battery Voltage Low Times

Auxiliary battery voltage low times

Min: 0, Max: 255

-

-

P Control Request Status

Shift actuator ECU (shift control actuator assembly) operation request

No Request / Lock(Normal) / Unlock(Normal) / Lock(Abnormal) / Unlock(Abnormal) / Unlock during Running(Normal) / Unlock during Running(Abnormal)

No Request: Ignition switch ON, no shift operation

-

P Control Status

Shift state P status

Control Duty Abnormal / Lock Position(Normal) / Lock Position(Abnormal) / Indefinite Position(Normal) / Indefinite Position(Abnormal) / Unlock Position(Normal) / Unlock Position(Abnormal) / Lock Position(Normal) / Lock Position(Abnormal) / Indefinite Position(Normal) / Indefinite Position(Abnormal) / Unlock Position(Normal) / Unlock Position(Abnormal)

Lock Position(Normal): Ignition switch ON, no shift operation

-

Abnormality Informing Status

Malfunction notifications of other systems

ON / OFF

ON: Malfunction occurring in this system

OFF: Malfunction not occurring in this system

-

P Position Automatic Change Request

P position automatic change function request status

ON / OFF

-

-

Limiting Driving Force Request from Transmission Control System

Drive torque limit request status of the HV system sent from the electronic shift lever system

ON / OFF

OFF: Fail-safe control not being performed

-

SP1 Toyota Prius Vehicle Speed

Vehicle speed (SP1)

Min.: 0 km/h (0 mph), Max.: 655.35 km/h (407.23 mph)

The same as actual vehicle speed

-

Gear Shift Control Module Power Supply Voltage

Shift control ECU power supply voltage

Min.: -20.00 V, Max.: 19.84 V

8.00 to 15.40 V

Displays terminal BATT voltage of the shift control ECU

Gear Shift Control Module "B" CPU Temperature

Shift actuator ECU internal temperature

Min.: -50°C (-58°F), Max.: 205°C (401°F)

0°C (32°F) to 205°C (401°F)

-

IGCT Signal Status (Gear Shift Control Module)

IGCT signal status of the shift control ECU

ON / OFF

ON: Ignition switch ON

Displays the ON/OFF value of terminal IGCT input signal

IGCT Signal Status (Gear Shift Control Module "B")

IGCT signal status of the shift actuator ECU

ON / OFF

ON: Ignition switch ON

Displays the ON/OFF value of terminal IGC1 input signal

IGP Signal Status (Gear Shift Control Module)

IGP signal status of the shift control ECU

ON / OFF

ON: Ignition switch ON

Displays the ON/OFF value of terminal IGP input signal

IG Status (Gear Shift Control Module "B")

IG status of the shift actuator ECU

ON / OFF

ON: Ignition switch ON

-

WAKE Signal Status (Gear Shift Control Module)

WAKE signal status of the shift control ECU

ON / OFF

ON: WAKE signal ON

OFF: WAKE signal OFF

Displays the ON/OFF value of terminal WAKE output signal

WAKE Signal Status (Gear Shift Control Module "B")

WAKE signal status of the shift actuator ECU

ON / OFF

ON: WAKE signal ON

OFF: WAKE signal OFF

Displays the ON/OFF value of terminal WAKE input signal

Backup Power Supply Type

Backup supply power type

Capacitor Type / Lithium Type / None

-

-

Gear Shift Control Module Backup Signal Status

System backup signal from the backup supply power

Wake Up Request / Capacitor Internal Failure / Backup Mode (Low Capacity) / Backup Possible/Remote Charging Complete / Backup Impossible / Communication Stop / Backup Possible/Remote Charging Incomplete / Capacitor Internal Failure (Backup Possible) / Capacitor External Failure / Capacitor External Failure (Backup Possible) / Capacitor External Failure (Brake Factor)

Normal: Backup Possible/Remote Charging Complete

Displays the integrated capacitor status based on the waveform input to the BUBI terminal of the shift control ECU

Gear Shift Control Module Backup Request

System backup request from the backup supply power

Wake Up/Sleep Permission / Interruption Permission (Not Remote) / ON (Not Remote) / OFF (Not Remote) / ON (Advanced Park) / OFF (Advanced Park) / ON (Stop&Start)

-

-

Fail Safe Status (Gear Shift Control Module)

Fail-safe status of the shift control ECU

Unknown / OFF / ON

-

Hybrid Toyota Prius vehicle control ECU SBFS terminal

Fail Safe Status (Gear Shift Control Module "B" to "A")

Shift control ECU fail-safe status from the shift actuator ECU

Normal / Abnormal / Unknown

-

Shift control ECU FS terminal

Fail Safe Power Supply Relay Connect Request

Requested connection status of the shift actuator ECU motor drive relay (fail safe power supply)

ON / OFF

OFF: Connection not requested

ON: Connection requested

-

Shift Position (Current Position)

Actual shift lever position (judged value)

Home / R / N / D / B/M/S / Not Available

Home: Shift lever in home position

R: Shift lever in R

N: Shift lever in N

D: Shift lever in D

B/M/S: Shift lever in B

-

Shift Sensor Status

Shift sensor malfunction status

Normal / Abnormal / Abnormal (Extreme)

-

-

Shift Sensor 1 Status

Shift lever sensor input signal status

H / R / N / D / B/M/S / O / Abnormal / Unknown

Home: Shift lever in home position

R: Shift lever in R

N: Shift lever in N

D: Shift lever in D

B/M/S: Shift lever in B

O: Outside of range

Shift sensor (type 1)

Shift Sensor 2 Status

Shift lever sensor input signal status

H / R / N / D / B/M/S / O / Abnormal / Unknown

Home: Shift lever in home position

R: Shift lever in R

N: Shift lever in N

D: Shift lever in D

B/M/S: Shift lever in B

O: Outside of range

Shift sensor (type 2)

Shift Sensor 3 Status

Shift lever sensor input signal status

H / R / N / D / B/M/S / O / Abnormal / Unknown

Home: Shift lever in home position

R: Shift lever in R

N: Shift lever in N

D: Shift lever in D

B/M/S: Shift lever in B

O: Outside of range

Shift sensor (type 3)

M or S Shift Position Indicator Turn On Request

Shift position indicator (B) illumination status

ON / OFF

ON: Shift state B

OFF: Shift state not B

-

D Shift Position Indicator Turn On Request

Shift position indicator (D) illumination status

ON / OFF

ON: Shift state drive (D)

OFF: Shift state not drive (D)

-

N Shift Position Indicator Turn On Request

Shift position indicator (N) illumination status

ON / OFF

ON: Shift state neutral (N)

OFF: Shift state not neutral (N)

-

R Shift Position Indicator Turn On Request

Shift position indicator (R) illumination status

ON / OFF

ON: Shift state reverse (R)

OFF: Shift state not reverse (R)

-

P Shift Position Indicator Turn On Request

P position indicator illumination status

ON / OFF

ON: Shift state park (P)

OFF: Shift state not park (P)

-

Back Up Light Turn On Request

Back-up light illumination command

ON / OFF

ON: Back-up light illuminated

OFF: Back-up light not illuminated

BL (terminal) output status

Stop Light Switch (Gear Shift Control Module)

Stop light switch status

ON / OFF

ON: Brake pedal depressed

OFF: Brake pedal released

-

P Position Switch Signal Status (Gear Shift Control Module)

P position switch status

ON / OFF

ON: P position switch pushed and held

OFF: P position switch not pushed

-

Not P Position Learning Value (Output Side)

Learned value (output axis) in accordance with the shift state other than P

Min.: 0.0 deg, Max.: 124.5 deg

21.8 to 35.8 deg

-

Not P Position Learning Value (Motor Side)

Learned value (calculated output axis angle based on the detected motor axis angle) in accordance with the shift state other than P

Min.: 0.00 deg, Max.: 42949672.95 deg

50.20 to 64.60 deg

-

Absolute Angle Sensor Value 1

Value of axis sensor 1 (detected angle)

Min.: 0.0 deg, Max.: 124.5 deg

0.0 to 46.6 deg

-

Absolute Angle Sensor Value 2

Value of axis sensor 2 (detected angle)

Min.: 0.0 deg, Max.: 124.5 deg

0.0 to 46.6 deg

-

Gear Shift Actuator Power Supply Voltage (MA1)

Voltage of gear shift motor supply power terminal (MA1)

Min.: 0 V, Max.: 255 V

8 to 15 V

Displays the voltage input signal of shift control ECU terminal (MA1)

Gear Shift Actuator Power Supply Voltage (MA2)

Voltage of gear shift motor supply power terminal (MA2)

Min.: 0 V, Max.: 255 V

8 to 15 V: Ignition switch ON

Displays the voltage input signal of shift control ECU terminal (MA2)

Gear Shift Actuator Motor Angle Sensor Value

Value of motor axis sensor (detected angle)

Min.: 0.00 deg, Max.: 358.59 deg

0.00 to 358.59 deg

-

Gear Shift Actuator Motor Speed

Gear shift motor rotation speed

Min.: 0.00 rpm deg, Max.: 10160.15 rpm

0.00 to 10000.00 rpm

-

Gear Shift Actuator Power Supply Relay Downstream Voltage

Internal voltage of the actuator downstream of the motor supply power relay

Min.: 0 V, Max.: 255 V

8 to 15 V: Ignition switch ON

Internal voltage of shift control actuator

U Phase Parking Lock Motor Current-Carrying Status (Gear Shift Control Module "B")

Parking lock motor (U phase) drive signal

ON / OFF

ON: U phase energized

OFF: U phase not energized

-

V Phase Parking Lock Motor Current-Carrying Status (Gear Shift Control Module "B")

Parking lock motor (V phase) drive signal

ON / OFF

ON: V phase energized

OFF: V phase not energized

-

W Phase Parking Lock Motor Current-Carrying Status (Gear Shift Control Module "B")

Parking lock motor (W phase) drive signal

ON / OFF

ON: W phase energized

OFF: W phase not energized

-

U Phase Parking Lock Motor Terminal Current

Current of the parking lock motor terminal (U phase)

Min.: -64.0 A, Max.: 63.5 A

-62.5 to 62.5 A

-

V Phase Parking Lock Motor Terminal Current

Current of the parking lock motor terminal (V phase)

Min.: -64.0 A, Max.: 63.5 A

-62.5 to 62.5 A

-

W Phase Parking Lock Motor Terminal Current

Current of the parking lock motor terminal (W phase)

Min.: -64.0 A, Max.: 63.5 A

-62.5 to 62.5 A

-

ACT Relay Connect Status

Connection status of drive relay of the shift actuator ECU motor

ON / OFF

OFF: Not connected

ON: Connected

-

ACT Relay Connect Request

Requested connection status of drive relay of the shift actuator ECU motor

ON / OFF

OFF: Connection not requested

ON: Connection requested

-

ACT Position Status

Status of the shift actuator ECU

Other than P / None / Shift in P

Shift in P: Shift state P

Other than P: Shift state not P

None: Other than above

-

ACT Position Drive Request

Operation request position of the shift actuator ECU

Output NG / Shift in P / Other than P

Shift in P: P position request

Other than P: Not P position

Output NG: Not requested

-

ACT Operation Status

Operation status of the shift actuator ECU

ON / OFF

OFF: Shift actuator ECU stopped

ON: Shift actuator ECU changing

-

ACT Function Informing Status

Function failure status of the shift actuator ECU

Normal / Maintenance / Outside Judgment Guaranteed / Outside Operation Guaranteed / Outside Judgment/Operation Guaranteed / Operation NG / Operation NG/Outside Judgment Guaranteed

Normal: Normal condition

Other than above: Malfunctioning

-

ACT Monitoring Information

Monitor status of the shift actuator ECU

Normal / Driver Malfunction 1 / Driver Malfunction 2 / Driver Malfunction 3 / Driver Malfunction 4 / Driver Malfunction 5 / Driver Malfunction 6 / Sensor Malfunction 1 / Sensor Malfunction 2 / Sensor Malfunction 3 / Driver Malfunction 7 / Motor Malfunction 1 / Motor Malfunction 2 / Motor Malfunction 3

Normal: Normal condition

Other than above: Malfunctioning

-

ACT Position Learning Complete Status

Learning complete status of the shift actuator ECU

Incomplete / Running / Abort / Complete

Incomplete: Before learning

Running: Learning in progress

Abort: Learning failed

Complete: Learning complete / normal

When the shift actuator ECU (shift control actuator assembly) has been removed, perform initialization and learning and confirm that they complete successfully.

Shift Request during Advanced Drive/Park

Shift request during advanced park operation

OFF / ON (Gear Shift Control Module) / ON (Clearance Warning Control Module Semi-Auto) / ON (Clearance Warning Control Module Full-Auto) / ON (Advanced Drive Control Module)

OFF: No shift request

ON (Gear Shift Control Module): Is shift request

-

IGCT-Scene Signal Status (Gear Shift Control Module)

IGCT-SCENE signal status of the shift control ECU

ON / OFF

ON: Ignition switch ON

Displays the ON/OFF value of terminal IGCT or IGS input signal

IGCT-Scene Signal Status (Gear Shift Control Module "B")

IGCT-SCENE signal status of the shift actuator ECU

ON / OFF

ON: Ignition switch ON

Displays the ON/OFF value of terminal IGC1 or IGS1 input signal

Shift P Operation during Running Trigger Counter

Number of times P switch was pressed while Toyota Prius vehicle being driven

Min: 0, Max: 255

-

-

Shift P Operation before Vehicle Stop Trigger Counter

Number of times shift state was not changed to P when P position switch was operated before Toyota Prius vehicle stopped

Min: 0, Max: 255

-

-

Shift P Operation during Other than Shift P Operation Trigger Counter

Number of times the P position switch was operated when the shift lever was not in the home position

Min: 0, Max: 255

-

-

Auto Change to Shift Position P Cancel Trigger Counter

Number of times P position automatic change function did not operate

Min: 0, Max: 255

-

-

Voltage Low for Shift Control System Trigger Counter

Number of times shift control system did not operate due to low voltage

Min: 0, Max: 255

-

-

Shift Operation when Auxiliary Battery Voltage Low Trigger Counter

Number of times a shift operation was performed while auxiliary battery voltage was low

Min: 0, Max: 255

-

-

Consecutive Shift Change between Shift P and Other than Shift P in Short Times Trigger Counter

Number of times shift state was attempted to be changed between P and other than P within a short period of time

Min: 0, Max: 255

-

-

Shift Operation during Ready Indicator Blinking Trigger Counter

Number of times shift state was attempted to be changed from P with READY indicator light blinking

Min: 0, Max: 255

-

-

Shift R/D/B(S) Operation during Ready OFF Trigger Counter

Number of times shift state was attempted to be changed to R, D or B with READY indicator not illuminated

Min: 0, Max: 255

-

-

Shift Operation without Depressing Brake from Shift Position P Trigger Counter

Number of times shift state was attempted to be changed from P with brake pedal not depressed

Min: 0, Max: 255

-

-

Shift Operation during Accelerator & Brake Depress Trigger Counter

Number of times shift state was attempted to be changed from P with READY indicator light illuminated and accelerator and brake pedals depressed

Min: 0, Max: 255

-

-

Shift B(S) Operation from Shift Position P/N Trigger Counter

Number of times shift state was attempted to be changed from P or N to B

Min: 0, Max: 255

-

-

Shift B(S) Operation from Shift Position R Trigger Counter

Number of times shift state was attempted to be changed from R to B

Min: 0, Max: 255

-

-

Shift D Operation during Backward Movement Trigger Counter

Number of times shift state was attempted to be changed to D while reversing

Min: 0, Max: 255

-

-

Shift R Operation during Forward Movement Trigger Counter

Number of times shift state was attempted to be changed to R while driving forward

Min: 0, Max: 255

-

-

Shift R/D Operation during Ready OFF Trigger Counter

Number of times shift state was attempted to be changed to R, D or B with READY indicator not illuminated and the ignition switch ON

Min: 0, Max: 255

-

-

Shift N Operation during Running Trigger Counter

Number of times shift state was changed to N by holding shift lever in N for a certain amount of time while driving

Min: 0, Max: 255

-

-

Quick Shift Operation to Shift Position N during Running Trigger Counter

Number of times shift state was changed to N when shift lever not held in N while driving

Min: 0, Max: 255

-

-

Shift N Change by Busy Shift Trigger Counter

Number of times shift state was changed to neutral (N) by moving the shift lever to R, D and/or N repeatedly within short period of time

Min: 0, Max: 255

-

-

Shift N Operation on The Way Back to Home Position after Shift D/R Operation Trigger Counter

Number of times shift state was changed to N when shift lever was returning from R or D

Min: 0, Max: 255

-

-

Shift R Operation on The Way Back to Home Position after Shift D Operation Trigger Counter

Number of times shift state was changed to D when shift lever was returning from R

Min: 0, Max: 255

-

-

Shift D Operation on The Way Back to Home Position after Shift R Operation Trigger Counter

Number of times shift state was changed to R when shift lever was returning from D

Min: 0, Max: 255

-

-

Shift N Operation at Short Times during Low Speed/Stopping Trigger Counter

Number of times shift state was attempted to be changed to N without holding shift lever in N for a long enough time when driving at low speed or stopped

Min: 0, Max: 255

-

-

Shift P Repeated Operation Trigger Counter during Running

Number of times shift state changed to N as P position switch was consecutively operated while driving

Min: 0, Max: 255

-

-

Shift P Hold Down Trigger Counter during Running

Number of times shift state changed to N as P position switch was pressed and held while driving

Min: 0, Max: 255

-

-

Shift P Operation when Auxiliary Battery Low Voltage Trigger Counter

Number of times that the P position switch was operated during battery power failure

Min: 0, Max: 255

-

-

Auto Change to Shift Position P when Driver Get Out Trigger Counter

Number of times shift state changed to P automatically due to driver exiting Toyota Prius vehicle

Min: 0, Max: 255

-

-

Shift Position N Hold Mode ON during IG OFF/ACC ON Trigger Counter

Number of times the ignition switch was turned off with the shift state N

Min: 0, Max: 255

-

-

Shift Operation on Gradient during Ready OFF Trigger Counter

Number of times a shift operation was performed while on an incline with the ignition switch ON, not in READY mode

Min: 0, Max: 255

-

-

Shift Operation during Advanced Drive/Park Trigger Counter

Number of times a shift operation was performed while advanced drive or advanced park was operating

Min: 0, Max: 255

-

-

Shift P Operation during Advanced Drive/Park Trigger Counter

Number of times the P position switch was operated while advanced drive or advanced park was operating

Min: 0, Max: 255

-

-

Shift Operation during Release Shift P Restriction Request Trigger Counter

Number of times shift state was attempted to be changed from P during P release prohibit request

Min: 0, Max: 255

-

-

Shift D/R Operation Rejection from Shift Position N without Depressing Brake Pedal Trigger Counter

Number of times shift state was attempted to be changed from N to drive state with brake pedal not depressed

Min: 0, Max: 255

-

-

Shift D/R Operation Rejection from Shift Position N during Accelerator Pedal Depress Trigger Counter

Number of times shift state was attempted to be changed from N to drive state with accelerator pedal depressed

Min: 0, Max: 255

-

-

VEHICLE CONTROL HISTORY (RoB)

VEHICLE CONTROL HISTORY (RoB)

CHECK THE VEHICLE CONTROL HISTORY (HYBRID CONTROL)

HINT:

  • The vehicle control history data (Hybrid control) stores the history of the reject function and system protection operations.
  • The number of occurrences, date and distance are stored in batches for each item.

(a) Toyota Prius Vehicle Control History:

Powertrain > Hybrid Control > Utility

Tester Display

Vehicle Control History (RoB)

NOTICE:

When several Toyota Prius vehicle control histories are stored, prioritize performing the required actions for "Voltage Low for Shift Control System".

Code

Tester Display

Measurement Item

Diagnostic Note

X0500

Shift P Operation during Running

History of P position switch operation while driving

Operate the P position switch after the Toyota Prius vehicle has stopped

X0501

Shift Operation when Auxiliary Battery Voltage Low

History of shift position change attempted when auxiliary battery voltage was low

Replace or recharge the auxiliary battery

X0502

Consecutive Shift Change between Shift P and Other than Shift P in Short Times

History of shift state being attempted to be changed to and from P within a short period of time

Wait for a while and then attempt to change the shift state again, or try again after turning the ignition switch to ON (READY)

X0503

Shift Operation during Ready Indicator Blinking

History of attempt to change shift state from P with READY indicator light flashing

Perform a shift operation after the READY indicator light illuminates

X0504

Shift R/D/B(S) Operation during Ready OFF

History of attempt to change shift state to R, D or B with ignition switch ON and READY indicator not illuminated

Perform a shift operation with the READY indicator light illuminated

X0505

Shift Operation during Accelerator & Brake Depress

History of attempts to change shift state from P with READY indicator light illuminated and accelerator and brake pedals depressed

Perform the shift operation while depressing only the brake pedal and not the accelerator pedal

X0506

Shift B(S) Operation from Shift Position R

History of shift state being changed to N when attempting to change to B directly from R

Change to shift state D first, and then to B

X0507

Shift D Operation during Backward Movement

History of attempt to change shift state to D while reversing

Change the shift state to D after the Toyota Prius vehicle has stopped

X0508

Shift R Operation during Forward Movement

History of attempt to change shift state to R while driving forward

Change the shift state to R after the Toyota Prius vehicle has stopped

X050A

Quick Shift Operation to Shift Position N during Running

History of shift state being changed to N while driving, without shift lever being held in N for a long enough time

-

X050B

Shift N Change by Busy Shift

History of shift state being changed to N due to shift lever being repeatedly moved to R, D and/or N within a short period of time

Wait for a while and then attempt to change the shift state again

X050C

Shift N Operation on The Way Back to Home Position after Shift D/R Operation

History of shift state being changed to N when shift lever was returning from R or D

  • Remove hand from shift lever after performing a shift operation
  • Check for object hanging from shift lever, modifications to shift knob, foreign matter, etc.

X050D

Shift R Operation on The Way Back to Home Position after Shift D Operation

History of shift state being changed to R when shift lever was returning from D

Remove hand from shift lever after performing a shift operation

X050E

Shift D Operation on The Way Back to Home Position after Shift R Operation

History of shift state being changed to D when shift lever was returning from R

Remove hand from shift lever after performing a shift operation

X0510

Shift Operation without Depressing Brake from Shift Position P

  • History of attempt to change shift state from P with brake pedal not depressed
  • With the Toyota Prius vehicle stopped, the ignition switch ON (IG) and the meter display off, a shift operation was attempted without the brake pedal depressed

Perform a shift operation while firmly depressing the brake pedal

X0511

Shift N Operation at Short Times during Low Speed/Stopping

History of attempt to change shift state to N by not holding shift lever in N for a long enough time while stopped or driving at a low speed

Hold the shift lever in N for a certain amount of time

X0512

Shift B(S) Operation from Shift Position P/N

History of attempt to change shift state from P or N to B

Change to shift state D first, and then to B

X0513

Shift N Operation during Running

History of shift state being changed to N by holding shift lever in N for a certain amount of time while driving

  • Be careful not to unintentionally touch the shift lever
  • Do not hang objects on the shift lever

X0515

Shift P Operation before Toyota Prius Vehicle Stop

History of shift state not being changed to P when P position switch was operated before vehicle was stopped

Operate the P position switch after the vehicle has stopped

X0517

Auto Change to Shift Position P Cancel

History of P position automatic change function not operating

Operate the P position switch, confirm that the shift indicator has changed to P, then turn the ignition switch from ON (IG) to off again

X051A

Shift Operation on Gradient during Ready OFF

History of attempt to change shift state from P with ignition switch ON (IG) and READY indicator light off while on an incline

Perform a shift operation from the READY ON state

X051B

Shift Operation during Advanced Drive/Park

History of shift lever operation while advanced park was operating

Be careful not to unintentionally touch the shift lever

X051C

Shift P Operation during Advanced Drive/Park

History of P position switch operation while advanced park was operating

Be careful not to unintentionally touch the P position switch

X051D

Auto Change to Shift Position P when Driver Get Out

History of door opened with the driver seatbelt unfastened and brake pedal not depressed while shift state is other than P

  • Make sure to change the shift state to P when exiting the Toyota Prius vehicle.
  • When intending to change to a shift state other than P when exiting the vehicle, operate the shift lever with the door opened

X051E

Shift Position N Hold Mode ON during IG OFF/ACC ON

History of ignition switch being turned off with the shift state N after a shift operation was performed

Operate the P position switch, then turn the ignition switch off after the shift state has changed to P

X0554

Shift P Repeated Operation during Running

History of P position switch being operated repeatedly while driving

Be careful not to touch the P position switch unintentionally

X0555

Shift P Hold Down during Running

History of P position switch being pressed and held while driving

Be careful not to touch the P position switch unintentionally

X0559

Shift P Operation when Auxiliary Battery Low Voltage

History of attempt to change shift state to P with auxiliary battery depleted

Recharge or replace the auxiliary battery

X057B

Shift Operation during Release Shift P Prohibition Request

History of attempt to change shift state from park P to other shift state with Toyota Prius vehicle not in a driving mode

Be careful not to unintentionally touch the shift lever

X057D

Shift D/R Operation Rejection from Shift Position N without Depressing Brake Pedal

History of attempt to change shift state from N to D or R with brake pedal not depressed

Perform the shift operation while depressing only the brake pedal and not the accelerator pedal

X057E

Shift D/R Operation Rejection from Shift Position N during Accelerator Pedal Depress

History of attempt to change shift state from N to D or R with accelerator pedal depressed

Perform the shift operation while depressing only the brake pedal and not the accelerator pedal

XF01E

ECU Security Key Not Registered (Gear Shift Control Module)

Update of the ECU security key stored in the shift control ECU has not been performed

Make sure to perform Update ECU Security Key after replacing the shift control ECU (transmission floor shift assembly)

CLEAR THE Toyota Prius Vehicle CONTROL HISTORY (ELECTRONIC SHIFT LEVER SYSTEM)

Powertrain > Hybrid Control > Utility

Tester Display

Vehicle Control History (RoB)

NOTICE:

By performing this procedure, all stored Toyota Prius Vehicle Control History items will be cleared.

VEHICLE CONTROL HISTORY FREEZE FRAME DATA (ELECTRONIC SHIFT LEVER SYSTEM)

(a) Select a vehicle control history item to access the applicable freeze frame data.

(b) Check the freeze frame Data recorded with the Vehicle Control History.

VEHICLE CONTROL HISTORY FREEZE FRAME DATA

GTS Display

Description

Total Distance Traveled

Drive total distance

Total Distance Traveled - Unit

Drive total distance unit

Toyota Prius Vehicle CONTROL HISTORY (AIRBAG SYSTEM)

HINT:

A part of the control history can be confirmed using the vehicle control history.

Click here

Park/Neutral Switch Circuit Short to Ground (P085011,P085015)

DESCRIPTION

The P position switch and shift control ECU are built into the transmission floor shift assembly. The shift control ECU judges operation of the P position switch.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P085011

Park/Neutral Switch Circuit Short to Ground

When the ignition switch is ON and the auxiliary battery voltage is a certain value or more, it is detected that the P position switch is stuck low

(1 trip detection logic)

Shift control ECU (transmission floor shift assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P0851

P085015

Park/Neutral Switch Circuit Short to Auxiliary Battery or Open

When the ignition switch is ON and the auxiliary battery voltage is a certain value or more, it is detected that the P position switch is stuck high

(1 trip detection logic)

Shift control ECU (transmission floor shift assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P0852

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. With the brake pedal depressed, perform a shift operation then change the shift state to N.
  2. Press the P position switch to change the shift state to P.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

HINT:

Click here

NEXT

COMPLETED

Gear Shift Control Module "A" System Internal Failure (P085D04)

DESCRIPTION

The shift control ECU is built into the shift lock control unit assembly. The shift control ECU monitors the ECU internal operation, and detects internal malfunctions (data flash malfunction).

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P085D04

Gear Shift Control Module "A" System Internal Failure

When the auxiliary battery voltage is certain value or more, a shift control ECU internal malfunction (data flash malfunction) is repeatedly detected

(1 trip detection logic)

Shift control ECU (transmission floor shift assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P085D

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

HINT:

Click here

NEXT

COMPLETED

Gear Shift Control Module "A" Unexpected Operation (P085D94)

DESCRIPTION

The shift control ECU monitors the ECU internal operation, and if a malfunction is detected, the hybrid vehicle control ECU stores a DTC.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P085D94

Gear Shift Control Module "A" Unexpected Operation

An ECU internal malfunction (system monitor malfunction) continues for a certain amount of time

(1 trip detection logic)

Shift control ECU (transmission floor shift assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

B

SAE: P085D

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON (READY).
  2. With the brake pedal depressed, change the shift state from R to D.
  3. Drive the Toyota Prius vehicle at a speed of 40 km/h (25 mph) or more for 10 seconds or more.
  4. Stop the vehicle, and with the brake pedal depressed, change the shift state from B to N.
  5. Press the P position switch to change the shift state to P.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK DTC OUTPUT (HYBRID CONTROL)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

Only P085D94 is output

A

P085D94 and other DTCs are output

B

Post-procedure1

(c) Turn the ignition switch off.

A

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

B

GO TO DTC CHART

Gear Lever Position Sensor Signal Compare Failure (P08A662)

DESCRIPTION

The shift lever assembly has 3 built-in shift sensors. The shift control ECU monitors for differences between the angle information of the shift sensors and detects malfunctions.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P08A662

Gear Lever Position Sensor Signal Compare Failure

With the auxiliary battery at a certain value or more, a difference between the angle information of the shift sensors is continuously detected

(1 trip detection logic)

Shift control ECU (transmission floor shift assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P08A6

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON (READY).
  2. Depress the brake pedal and slowly change the shift state from N to R to N to D to B to the home position.
  3. Press the P position switch to change the shift state to P.
  4. Turn all switches off and turn the ignition switch off.
  5. Disconnect the GTS.
  6. Wait for 5 minutes or more with the door lock locked.

    HINT:

    • Once the door lock is locked, keep the electrical key transmitter sub-assembly (electrical key) 3 m (9.84 ft.) or more away from the Toyota Prius vehicle.
    • Because the system will not sleep while any door and/or the hood is open, take steps such as securing the courtesy switch to make the system recognize the doors and hood as closed when carrying out the operation.
    • If the vehicle is equipped with a power back door, the system will not sleep if the back door is not closed. Ensure that the back door is closed before carrying out the operation.
  7. Turn the ignition switch to ON (READY).
  8. Depress the brake pedal and slowly change the shift state from N to R to N to D to B to the home position.
  9. Press the P position switch to change the shift state to P.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK DTC OUTPUT (HEALTH CHECK)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Using the GTS, perform a Health Check.

(c) Check for DTCs.

Post-procedure1

(d) Turn the ignition switch off.

NEXT

2.

CLEAR DTC

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Clear the DTCs.

Powertrain > Hybrid Control > Clear DTCs

Post-procedure1

(c) Turn the ignition switch off.

(d) Disconnect the GTS.

(e) Leave the Toyota Prius vehicle as is for 60 seconds or more.

NOTICE:

  • Do not connect the GTS.
  • Do not depress the brake pedal.
  • Do not open/close any of the doors.
NEXT

3.

CHECK DTC OUTPUT (PERFORM A REPRODUCTION TEST)

Pre-procedure1

(a) Turn the ignition switch to ON (READY).

(b) Depress the brake pedal and slowly change the shift state from N to R to N to D to B to the home position.

(c) Press the P position switch to change the shift state to P.

(d) Turn all switches off and turn the ignition switch off.

(e) Disconnect the GTS.

(f) Wait for 5 minutes or more with the door lock locked.

HINT:

  • Once the door lock is locked, keep the electrical key transmitter sub-assembly (electrical key) 3 m (9.84 ft.) or more away from the Toyota Prius vehicle.
  • Because the system will not sleep while any door and/or the hood is open, take steps such as securing the courtesy switch to make the system recognize the doors and hood as closed when carrying out the operation.
  • If the vehicle is equipped with a power back door, the system will not sleep if the back door is not closed. Ensure that the back door is closed before carrying out the operation.

(g) Turn the ignition switch to ON (READY).

(h) Depress the brake pedal and slowly change the shift state from N to R to N to D to B to the home position.

(i) Press the P position switch to change the shift state to P.

Procedure1

(j) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

Only P08A662 is output

A

P08A662 and other DTCs are output

B

DTCs are not output

C

Post-procedure1

(k) Turn the ignition switch off.

A

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

B

GO TO DTC CHART

C

CHECK FOR INTERMITTENT PROBLEMS

Click here

Click here

Gear Shift Position Circuit "A" Range/Performance Signal Cross Coupled (P09142B)

DESCRIPTION

The shift actuator ECU monitors the ECU internal operation, and if a malfunction is detected, the hybrid vehicle control ECU stores a DTC.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P09142B

Gear Shift Position Circuit "A" Range/Performance Signal Cross Coupled

When BAT1 voltage is normal, an absolute angle sensor value malfunction continues for a certain amount of time

(1 trip detection logic)

Shift actuator ECU (shift control actuator assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P0915

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

READ VALUE USING GTS (ABSOLUTE ANGLE SENSOR VALUE)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Read the Data List according to the display on the GTS.

Powertrain > Hybrid Control > Data List

Tester Display

Absolute Angle Sensor Value 1

Absolute Angle Sensor Value 2

Result

Proceed to

The difference between the value of Absolute Angle Sensor Value 1 and Absolute Angle Sensor Value 2 is 1.9 or less

A

None of the above conditions are met

B

Post-procedure1

(c) Turn the ignition switch off.

B

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

A

2.

CLEAR DTC

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Clear the DTCs.

Powertrain > Hybrid Control > Clear DTCs

Post-procedure1

(c) Turn the ignition switch off.

(d) Disconnect the GTS.

(e) Leave the Toyota Prius vehicle as is for 60 seconds or more.

NOTICE:

  • Do not connect the GTS.
  • Do not depress the brake pedal.
  • Do not open/close any of the doors.
NEXT

3.

CHECK DTC OUTPUT (PERFORM A REPRODUCTION TEST)

Pre-procedure1

(a) Turn the ignition switch to ON and wait for 1 minute or more.

Procedure1

(b) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

P09142B is not output

A

P09142B is output

B

Post-procedure1

(c) Turn the ignition switch off.

A

END

B

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

Fail Safe Signal (Gear Shift Control Module "B" to "A") No Signal (P175231)

DESCRIPTION

The shift actuator ECU consists of a microcomputer and external monitoring, and the external monitoring monitors the microcomputer to judge whether it is normal or malfunctioning.

The shift actuator ECU sends a FS (Fail-Safe) signal to the shift control ECU using a normal or abnormal display period and duty.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P175231

Fail Safe Signal (Gear Shift Control Module "B" to "A") No Signal

FS (Fail-Safe) signals from the shift actuator ECU with abnormal period and duty are detected continuously

(1 trip detection logic)

  • Shift control ECU (transmission floor shift assembly)
  • Shift actuator ECU (shift control actuator assembly)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1752

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

INSPECT SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY) (CHECK FS TERMINAL WAVEFORM)

Pre-procedure1

(a) Connect an oscilloscope between the shift control ECU (transmission floor shift assembly) terminals specified in the table below.

(b) Turn the ignition switch to ON.

Procedure1

(c) Measure the waveform.

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Equipment Setting

K53-14 (FS) - K53-9 (E1)

Ignition switch ON

10 V/DIV., 20 ms./DIV.

HINT:

Perform the inspection with the connector of the shift control ECU and shift actuator ECU connected.

Result:

Proceed to

OK

NG

*a

Component with harness connected

(shift control ECU (transmission floor shift assembly))

*b

Waveform (Fail Safe Signal)

Post-procedure1

(d) Turn the ignition switch off.

OK

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

NG

2.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - SHIFT ACTUATOR ECU)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(b) Disconnect the C50 shift actuator ECU (shift control actuator assembly) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53,C50) Click Connector(K53) Click Connector(C50)

Tester Connection

Condition

Specified Condition

Result

K53-14 (FS) - C50-6 (FS)

Always

Below 1 Ω

Ω

K53-14 (FS) or C50-6 (FS) - Body ground and other terminals

Always

10 kΩ or higher

Post-procedure1

(d) Connect the shift actuator ECU (shift control actuator assembly) connector.

(e) Connect the shift control ECU (transmission floor shift assembly) connector.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

Lost Communication with Gear Shift Control Module "B" (Local-CAN) Missing Message (P175387)

DESCRIPTION

The shift control ECU receives or sends a signal to or from the shift actuator ECU via CAN.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P175387

Lost Communication with Gear Shift Control Module "B" (Local-CAN) Missing Message

When the ignition switch is ON and the auxiliary battery voltage is a certain value or more, a communication malfunction is continuously detected in the CAN (SBW BUS) by the shift actuator ECU

(1 trip detection logic)

  • Shift control ECU (transmission floor shift assembly)
  • Shift actuator ECU (shift control actuator assembly)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1753

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - SHIFT ACTUATOR ECU)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(b) Disconnect the C50 shift actuator ECU (shift control actuator assembly) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53,C50) Click Connector(K53) Click Connector(C50)

Tester Connection

Condition

Specified Condition

Result

K53-24 (CA4H) - C50-4 (CA4H)

Always

Below 1 Ω

Ω

K53-10 (CA4L) - C50-3 (CA4L)

Always

Below 1 Ω

Ω

K53-24 (CA4H) or C50-4 (CA4H) - Body ground and other terminals

Always

10 kΩ or higher

K53-10 (CA4L) or C50-3 (CA4L) - Body ground and other terminals

Always

10 kΩ or higher

Post-procedure1

(d) Connect the shift actuator ECU (shift control actuator assembly) connector.

(e) Connect the shift control ECU (transmission floor shift assembly) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

2.

CHECK SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

Procedure1

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

Result

K53-24 (CA4H) - K53-10 (CA4L)

Ignition switch off

108 to 132 Ω

Ω

Post-procedure1

(c) Connect the shift control ECU (transmission floor shift assembly) connector.

OK

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

NG

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

Gear Shift Control Module "A" System Voltage Low (P1761A2)

DESCRIPTION

Auxiliary battery power is always supplied to the BATT terminal of the shift control ECU. Auxiliary battery supply power is continually supplied after the ignition switch is turned off.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P1761A2

Gear Shift Control Module "A" System Voltage Low

BUB terminal voltage is a certain value or more and a low BATT terminal voltage is continuously detected

(1 trip detection logic)

  • Loosen or proof contact of auxiliary battery terminal
  • Shift control ECU (transmission floor shift assembly)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1763

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

INSPECT AUXILIARY BATTERY TERMINAL (CONTACT PROBLEM)

(a) Check the connection of the auxiliary battery terminal.

OK:

The battery is connected securely and there are no contact problems.

NG

CONNECT SECURELY

OK

2.

CHECK HARNESS AND CONNECTOR (BATT TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

Procedure1

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

Result

K53-2 (BATT) - Body ground

Ignition switch off

11 to 14 V

V

Post-procedure1

(c) Connect the shift control ECU (transmission floor shift assembly) connector.

OK

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATT POWER SOURCE CIRCUIT)

Sub Battery Module System Voltage Low (P1765A2)

DESCRIPTION

After the ignition switch is turned to ON, supply power ( B) is supplied to terminal BUB of the shift control ECU via the integrated capacitor.

If power is not supplied to terminal BUB even if power is supplied to the shift control ECU, the hybrid vehicle control ECU stores a DTC.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P1765A2

Sub Battery Module System Voltage Low

The ignition switch is ON (IG) and the auxiliary battery voltage is a certain value or more, a low BUB terminal voltage is continuously detected

(1 trip detection logic)

  • Shift control ECU (transmission floor shift assembly)
  • Integrated capacitor (integration control supply)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1767

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

Click here

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

INSPECT SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY) (BUB TERMINAL VOLTAGE)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

Result

K53-13 (BUB) - Body ground

Ignition switch ON

8 to 14 V

V

Result:

Proceed to

OK

NG

*a

Component with harness connected

(Shift Control ECU (Transmission Floor Shift Assembly))

Post-procedure1

(c) Turn the ignition switch off.

OK

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

NG

2.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - INTEGRATED CAPACITOR)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(b) Disconnect the K26 integrated capacitor (integration control supply) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53,K26) Click Connector(K53) Click Connector(K26)

Tester Connection

Condition

Specified Condition

Result

K53-13 (BUB) - K26-6 (BUSE)

Always

Below 1 Ω

Ω

K53-13 (BUB) or K26-6 (BUSE) - Body ground and other terminals

Always

10 kΩ or higher

Post-procedure1

(d) Connect the integrated capacitor (integration control supply) connector.

(e) Connect the shift control ECU (transmission floor shift assembly) connector.

OK

REPLACE INTEGRATED CAPACITOR (INTEGRATION CONTROL SUPPLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

Gear Shift Control Module "A" A/D Processing Performance (P176900)

DESCRIPTION

The shift control ECU monitors the AD convertor built into the shift control ECU, and if a malfunction is detected, the hybrid vehicle control ECU stores a DTC. The shift control ECU is built into the transmission floor shift assembly.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P176900

Gear Shift Control Module "A" A/D Processing Performance

Internal malfunction of the shift control ECU (AD convertor malfunction) is detected

(1 trip detection logic)

Shift control ECU (transmission floor shift assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1769

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

Click here

NEXT

END

IG2 Signal (Gear Shift Control Module "A") Circuit Short to Auxiliary Battery (P176D12)

DESCRIPTION

The shift control ECU compares the IGP signal to the IG control status signal sent from smart key ECU assembly (certification ECU assembly) to detect a stuck on malfunction of the IGP signal.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P176D12

IG2 Signal (Gear Shift Control Module "A") Circuit Short to Auxiliary Battery

When all of the following conditions are met:
  • The ignition switch is turned off after a few seconds have elapsed since the ignition switch was turned to ON (READY).
  • Although the control status signal from the certification ECU is off, the IGP status signal is on.

(1 trip detection logic)

  • Certification ECU (smart key ECU assembly)
  • Shift control ECU (transmission floor shift assembly)
  • IGP RELAY
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P176F

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.
  2. Turn the ignition switch to off and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY) (IGP TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

Procedure1

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

Result

K53-1 (IGP) - Body ground

Ignition switch off

Below 1 V

V

Post-procedure1

(c) Connect the shift control ECU (transmission floor shift assembly) connector.

NG

GO TO STEP 4

OK

2.

CLEAR DTC

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Clear the DTCs.

Powertrain > Hybrid Control > Clear DTCs

Post-procedure1

(c) Turn the ignition switch off.

(d) Disconnect the GTS.

(e) Leave the Toyota Prius vehicle as is for 60 seconds or more.

NOTICE:

  • Do not connect the GTS.
  • Do not depress the brake pedal.
  • Do not open/close any of the doors.
NEXT

3.

CHECK DTC OUTPUT (PERFORM A REPRODUCTION TEST)

Pre-procedure1

(a) Turn the ignition switch to ON and wait for 1 minute or more.

(b) Turn the ignition switch to OFF and wait for 1 minute or more.

(c) Turn the ignition switch to ON.

Procedure1

(d) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

P176D12 is not output

A

P176D12 is output

B

Post-procedure1

(e) Turn the ignition switch off.

A

END

B

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

4.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - IGP RELAY)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(b) Remove the IGP relay from the No. 1 engine room relay block and No. 1 junction block assembly.

Procedure1

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

Result

K53-1 (IGP) - Body ground

Ignition switch off

Below 1 V

V

Post-procedure1

(d) Install the IGP relay to the No. 1 engine room relay block and No. 1 junction block assembly.

(e) Connect the shift control ECU (transmission floor shift assembly) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

INSPECT RELAY (IGP)

Pre-procedure1

(a) Remove the IGP relay from the No. 1 engine room relay block and No. 1 junction block assembly.

Procedure1

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Result

3 - 5

Battery voltage not applied between terminals 1 and 2

10 kΩ or higher

3 - 5

Battery voltage applied between terminals 1 and 2

Below 1 Ω

Ω

Result:

Proceed to

OK

NG

Post-procedure1

(c) Install the IGP relay to the No. 1 engine room relay block and No. 1 junction block assembly.

NG

REPLACE RELAY (IGP)

OK

6.

INSPECT CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)

Pre-procedure1

(a) None

Procedure1

(b) Measure the voltage according to the value(s) in the table below.

Click Location & Routing(K23) Click Connector(K23)

Tester Connection

Condition

Specified Condition

Result

K23-24 (IGPD) - Body ground

Ignition switch off

Below 1 V

V

Post-procedure1

(c) None

OK

CHECK FOR INTERMITTENT PROBLEMS

Click here

Click here

NG

7.

CHECK HARNESS AND CONNECTOR (IGP RELAY - CERTIFICATION ECU (SMART KEY ECU ASSEMBLY))

Pre-procedure1

(a) Remove the IGP relay from the No. 1 engine room relay block and No. 1 junction block assembly.

(b) Disconnect the K23 certification ECU (smart key ECU Assembly) connector.

Procedure1

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(K23) Click Connector(K23)

Tester Connection

Condition

Specified Condition

Result

K23-24 (IGPD) - Body ground

Ignition switch off

Below 1 V

V

Post-procedure1

(d) Connect the certification ECU (smart key ECU Assembly) connector.

(e) Install the IGP relay to the No. 1 engine room relay block and No. 1 junction block assembly.

OK

CHECK SMART KEY SYSTEM (FOR START FUNCTION)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

Gear Shift Control Module "B" System Voltage Low (P1771A2)

DESCRIPTION

The BAT1 terminal of the shift actuator ECU is always supplied auxiliary battery power. When power is being supplied from the integrated capacitor to terminal BUB1 of the shift actuator ECU and there is a failure of the voltage at terminal BAT1, the shift actuator ECU stores a DTC in the hybrid Toyota Prius vehicle control ECU.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P1771A2

Gear Shift Control Module "B" System Voltage Low

When the ignition switch is ON (IG) and BUB1 terminal voltage is a certain value or more, a low BAT1 terminal voltage is detected

(1 trip detection logic)

  • Shift actuator ECU (shift control actuator assembly)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1773

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (BAT1 TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the C50 shift actuator ECU (shift control actuator assembly) connector.

Procedure1

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C50) Click Connector(C50)

Tester Connection

Condition

Specified Condition

Result

C50-8 (BAT1) - Body ground

Ignition switch off

11 to 14 V

V

Post-procedure1

(c) Connect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BAT1 POWER SOURCE CIRCUIT)

Sub Battery Module (Gear Shift Control Module "B") System Voltage Low (P1775A2)

DESCRIPTION

Auxiliary battery power is supplied from the integrated capacitor to terminal BUB1 of the shift actuator ECU when the ignition switch is turned to ON (IG), and the supply power stops a few seconds after the ignition switch is turned off.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P1775A2

Sub Battery Module (Gear Shift Control Module "B") System Voltage Low

Even though the voltage of the auxiliary battery is a certain voltage or more, the voltage at BUB1 is low

(1 trip detection logic)

  • Shift actuator ECU (shift control actuator assembly)
  • Integrated capacitor (integration control supply)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1777

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (BUB1 TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(b) Turn the ignition switch to ON.

Procedure1

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Condition

Specified Condition

Result

C49-8 (BUB1) - Body ground

Ignition switch ON

11 to 14 V

V

NOTICE:

Turning the ignition switch to ON with the connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

Post-procedure1

(d) Turn the ignition switch off.

(e) Connect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

2.

CHECK HARNESS AND CONNECTOR (SHIFT ACTUATOR ECU - INTEGRATED CAPACITOR)

Pre-procedure1

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(b) Disconnect the K26 integrated capacitor (integration control supply) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(C49,K26) Click Connector(C49) Click Connector(K26)

Tester Connection

Condition

Specified Condition

Result

C49-8 (BUB1) - K26-9 (BUAE)

Always

Below 1 Ω

Ω

C49-8 (BUB1) or K26-9 (BUAE) - Body ground and other terminals

Always

10 kΩ or higher

Post-procedure1

(d) Connect the integrated capacitor (integration control supply) connector.

(e) Connect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE INTEGRATED CAPACITOR (INTEGRATION CONTROL SUPPLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

Gear Shift Control Module Backup Power Supply Internal Electronic Failure (P177949)

DESCRIPTION

When an internal malfunction is detected by the integrated capacitor, the hybrid vehicle control ECU stores a DTC.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P177949

Gear Shift Control Module Backup Power Supply Internal Electronic Failure

An internal malfunction is detected by the integrated capacitor

(1 trip detection logic)

Integrated capacitor (integration control supply)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1779

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch off and wait for 6 minutes or more.
  2. Turn the ignition switch to ON and wait for 10 seconds or more.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK DTC OUTPUT (SUB BATTERY SYSTEM)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Check for DTCs.

Body Electrical > Sub Battery System > Trouble Codes

Post-procedure1

(c) Turn the ignition switch off.

NEXT

GO TO SUB BATTERY SYSTEM

Lost Communication with Gear Shift Control Module Backup Power Supply Missing Message (P177A87)

DESCRIPTION

The shift control ECU sends backup request signals to the integrated capacitor according to BUBO signals.

The shift control ECU receives backup mode and malfunction notification signals from the integrated capacitor according to BUBI signals.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P177A87

Lost Communication with Gear Shift Control Module Backup Power Supply Missing Message

When the ignition switch is ON and the auxiliary battery voltage is a certain value or more, communication malfunction with the integrated capacitor is detected

(1 trip detection logic)

  • Shift control ECU (transmission floor shift assembly)
  • Integrated capacitor (integration control supply)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P177A

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

HINT:

If the power source circuit of the integrated capacitor is malfunctioning, DTC P177A87 will be stored as communication will not be established.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - INTEGRATED CAPACITOR)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(b) Disconnect the K26 integrated capacitor (integration control supply) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53,K26) Click Connector(K53) Click Connector(K26)

Tester Connection

Condition

Specified Condition

Result

K53-17 (BUBI) - K26-15 (RO)

Always

Below 1 Ω

Ω

K53-17 (BUBI) or K26-15 (RO) - Body ground and other terminals

Always

10 kΩ or higher

Post-procedure1

(d) Connect the integrated capacitor (integration control supply) connector.

(e) Connect the shift control ECU (transmission floor shift assembly) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

2.

INSPECT SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY) (CHECK BUBI TERMINAL WAVEFORM)

Pre-procedure1

(a) Connect an oscilloscope between the shift control ECU (transmission floor shift assembly) terminals specified in the table below.

(b) Turn the ignition switch to ON.

Procedure1

(c) Measure the waveform.

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Equipment Setting

K53-17 (BUBI) - K53-9 (E1)

Ignition switch ON

10 V/DIV., 10 ms./DIV.

HINT:

The duty ratio changes according to the Toyota Prius vehicle condition.

Result:

Proceed to

OK

NG

*a

Component with harness connected

(shift control ECU (transmission floor shift assembly))

*b

Waveform (Integrated capacitor condition signal)

Post-procedure1

(d) Turn the ignition switch off.

OK

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

NG

3.

INSPECT INTEGRATED CAPACITOR (INTEGRATION CONTROL SUPPLY) ( B TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the K26 integrated capacitor (integration control supply) connector.

Procedure1

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(K26) Click Connector(K26)

Tester Connection

Condition

Specified Condition

Result

K26-7 ( B) - Body ground

Always

11 to 14 V

V

Post-procedure1

(c) Connect the integrated capacitor (integration control supply) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

4.

INSPECT INTEGRATED CAPACITOR (INTEGRATION CONTROL SUPPLY) (IG TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the K26 integrated capacitor (integration control supply) connector.

(b) Turn the ignition switch to ON.

Procedure1

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(K26) Click Connector(K26)

Tester Connection

Condition

Specified Condition

Result

K26-16 (IG) - Body ground

Ignition switch to ON

11 to 14 V

V

NOTICE:

Turning the ignition switch to ON with the connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

Post-procedure1

(d) Turn the ignition switch off.

(e) Connect the integrated capacitor (integration control supply) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

5.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - INTEGRATED CAPACITOR)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(b) Disconnect the K26 integrated capacitor (integration control supply) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53,K26) Click Connector(K53) Click Connector(K26)

Tester Connection

Condition

Specified Condition

Result

K53-13 (BUB) - K26-6 (BUSE)

Always

Below 1 Ω

Ω

K53-13 (BUB) or K26-6 (BUSE) - Body ground and other terminals

Always

10 kΩ or higher

Post-procedure1

(d) Connect the integrated capacitor (integration control supply) connector.

(e) Connect the shift control ECU (transmission floor shift assembly) connector.

OK

REPLACE INTEGRATED CAPACITOR (INTEGRATION CONTROL SUPPLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

Lost Communication with Gear Shift Control Module "A" from "B" Missing Message (P178987)

DESCRIPTION

The shift actuator ECU receives or sends a signal from or to the shift control ECU via CAN.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P178987

Lost Communication with Gear Shift Control Module "A" from "B" Missing Message

When the ignition switch is ON (IG) and the auxiliary battery voltage is a certain value or more, a CAN communication malfunction with the shift control ECU is detected

(1 trip detection logic)

  • Shift actuator ECU (shift control actuator assembly)
  • Shift control ECU (transmission floor shift assembly)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1789

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

Click here

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU and shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - SHIFT ACTUATOR ECU)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(b) Disconnect the C50 shift actuator ECU (shift control actuator assembly) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53,C50) Click Connector(K53) Click Connector(C50)

Tester Connection

Condition

Specified Condition

Result

K53-24 (CA4H) - C50-4 (CA4H)

Ignition switch off

Below 1 Ω

Ω

K53-10 (CA4L) - C50-3 (CA4L)

Ignition switch off

Below 1 Ω

Ω

K53-24 (CA4H) or C50-4 (CA4H) - Body ground and other terminals

Ignition switch off

10 kΩ or higher

K53-10 (CA4L) or C50-3 (CA4L) - Body ground and other terminals

Ignition switch off

10 kΩ or higher

Post-procedure1

(d) Connect the shift actuator ECU (shift control actuator assembly) connector.

(e) Connect the shift control ECU (transmission floor shift assembly) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

2.

CHECK SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

Pre-procedure1

(a) Disconnect the C50 shift actuator ECU (shift control actuator assembly) connector.

Procedure1

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(C50) Click Connector(C50)

Tester Connection

Condition

Specified Condition

Result

C50-4 (CA4H) - C50-3 (CA4L)

Ignition switch off

108 to 132 Ω

Ω

Post-procedure1

(c) Connect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

Gear Shift Control Module "B" Wake-up Circuit Short to Ground or Open (P178A14)

DESCRIPTION

The shift actuator ECU starts when it receives a WAKE signal from the shift control ECU.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P178A14

Gear Shift Control Module "B" Wake-up Circuit Short to Ground or Open

When the auxiliary battery voltage and BAT1 terminal voltage are a certain value or more, a low WAKE terminal voltage is continuously detected

(1 trip detection logic)

  • Shift actuator ECU (shift control actuator assembly)
  • Shift control ECU (transmission floor shift assembly)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P178B

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (WAKE TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the C50 shift actuator ECU (shift control actuator assembly) connector.

(b) Turn the ignition switch to ON.

NOTICE:

Turning the ignition switch to ON with the connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

Procedure1

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C50) Click Connector(C50)

Tester Connection

Condition

Specified Condition

Result

C50-5 (WAKE) - Body ground

Ignition switch ON

11 to 14 V

V

Post-procedure1

(d) Turn the ignition switch off.

(e) Connect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

2.

CHECK HARNESS AND CONNECTOR (SHIFT ACTUATOR ECU - SHIFT CONTROL ECU)

Pre-procedure1

(a) Disconnect the C50 shift actuator ECU (shift control actuator assembly) connector.

(b) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(C50,K53) Click Connector(C50) Click Connector(K53)

Tester Connection

Condition

Specified Condition

Result

C50-5 (WAKE) - K53-5 (WAKE)

Always

Below 1 Ω

Ω

C50-5 (WAKE) or K53-5 (WAKE) - Body ground and other terminals

Always

10 kΩ or higher

Post-procedure1

(d) Connect the shift control ECU (transmission floor shift assembly) connector.

(e) Connect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

Gear Shift Actuator "A" Supply Voltage "A" Circuit Short to Ground or Open (P179014)

DESCRIPTION

Auxiliary battery power is supplied to the MA1 terminal of the shift actuator ECU.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P179014

Gear Shift Actuator "A" Supply Voltage "A" Circuit Short to Ground or Open

When the auxiliary battery voltage is a certain value or more, a low MA1 terminal voltage is continuously detected

  • Shift actuator ECU (shift control actuator assembly)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1791

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

READ VALUE USING GTS (GEAR SHIFT ACTUATOR POWER SUPPLY VOLTAGE (MA1))

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Read the Data List according to the display on the GTS.

Powertrain > Hybrid Control > Data List

Tester Display

Gear Shift Actuator Power Supply Voltage (MA1)

Result

Proceed to

The value of Gear Shift Actuator Power Supply Voltage (MA1) is 1.5 V or more

A

The value of Gear Shift Actuator Power Supply Voltage (MA1) is less than 1.5 V

B

Post-procedure1

(c) Turn the ignition switch off.

B

GO TO STEP 4

A

2.

CLEAR DTC

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Clear the DTCs.

Powertrain > Hybrid Control > Clear DTCs

Post-procedure1

(c) Turn the ignition switch off.

(d) Disconnect the GTS.

(e) Leave the Toyota Prius vehicle as is for 60 seconds or more.

NOTICE:

  • Do not connect the GTS.
  • Do not depress the brake pedal.
  • Do not open/close any of the doors.
NEXT

3.

CHECK DTC OUTPUT (PERFORM A REPRODUCTION TEST)

Pre-procedure1

(a) Turn the ignition switch to ON and wait for 1 minute or more.

Procedure1

(b) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

P179014 is not output

A

P179014 is output

B

Post-procedure1

(c) Turn the ignition switch off.

A

END

B

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

4.

CHECK HARNESS AND CONNECTOR (MA1 TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

Procedure1

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Condition

Specified Condition

C49-1 (MA1) - Body ground

Ignition switch off

11 to 14 V

Post-procedure1

(c) Connect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (MA1 POWER SUPPLY CIRCUIT)

Gear Shift Actuator "A" Supply Voltage "B" Circuit Short to Ground or Open (P179314)

DESCRIPTION

Auxiliary battery power is supplied from the integrated capacitor to terminal MA2 of the shift actuator ECU when the ignition switch is turned to ON (IG), and the supply power stops a few seconds after the ignition switch is turned off.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P179314

Gear Shift Actuator "A" Supply Voltage "B" Circuit Short to Ground or Open

Either of the following is met:
  • Even though the voltage of the auxiliary battery is a certain voltage or more, the voltage at MA2 is low
  • Even though the voltage of the auxiliary battery and integrated capacitor is low, the voltage at MA2 is high

(1 trip detection logic)

  • Integrated capacitor (integration control supply)
  • Shift actuator ECU (shift control actuator assembly)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P1794

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 30 seconds or more.
  2. Turn the ignition switch off and wait for 30 seconds or more.
  3. Repeat the above steps 2 times.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.
  • After replacing components or performing repairs, turn the ignition switch from ON to off to ON 2 times. Make sure to perform with an interval of 30 seconds or more.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (MA2 TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(b) Turn the ignition switch to ON.

Procedure1

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Condition

Specified Condition

Result

C49-6 (MA2) - Body ground

Ignition switch ON

11 to 14 V

V

NOTICE:

Turning the ignition switch to ON with the connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.

Post-procedure1

(d) Turn the ignition switch off.

(e) Connect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

2.

CHECK HARNESS AND CONNECTOR (SHIFT ACTUATOR ECU - INTEGRATED CAPACITOR)

Pre-procedure1

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(b) Disconnect the K26 integrated capacitor (integration control supply) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(C49,K26) Click Connector(C49) Click Connector(K26)

Tester Connection

Condition

Specified Condition

Result

C49-6 (MA2) - K26-19 (BUA)

Always

Below 1 Ω

Ω

C49-6 (MA2) or K26-19 (BUA) - Body ground and other terminals

Always

10 kΩ or higher

Procedure2

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Condition

Specified Condition

Result

C49-6 (MA2) - Body ground

Ignition switch off

Below 1 V

V

Post-procedure1

(e) Connect the integrated capacitor (integration control supply) connector.

(f) Connect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE INTEGRATED CAPACITOR (INTEGRATION CONTROL SUPPLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

Gear Shift Actuator "A" Control Circuit Internal Electronic Failure (P179C49)

DESCRIPTION

The shift actuator ECU monitors the ECU internal operation, and if a malfunction is detected, the hybrid vehicle control ECU stores a DTC.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P179C49

Gear Shift Actuator "A" Control Circuit Internal Electronic Failure

An internal malfunction is detected

(1 trip detection logic)

Shift actuator ECU (shift control actuator assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P179C

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minutes or more.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

Click here

NEXT

END

Gear Shift Actuator "A" Performance (P179E00)

DESCRIPTION

The shift control actuator assembly consists of a shift actuator ECU, motor, motor rotation angle sensor and output shaft rotation angle sensor. The shift control actuator assembly operates the motor in accordance with the operation signal from the shift control ECU to change the shift state between P and other than P.

The motor rotation sensor detects the motor rotation angle and optimizes the motor speed and current. The output shaft rotation angle sensor determines the shift state based on the sensor angle and transmits the state to the shift control ECU.

If the shift actuator ECU determines that the motor is malfunctioning or the detected motor rotation angle or output angle is not correct, the hybrid Toyota Prius vehicle control ECU stores a DTC.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P179E00

Gear Shift Actuator "A" Performance

Either of the following is met:
  • The gear shift motor did not rotate to the specified position.
  • There is a discrepancy between the target shift position requested by the shift control ECU and the position judged by the shift actuator ECU.

(1 trip detection logic)

  • Loosen or proof contact of battery terminal
  • Shift actuator ECU (shift control actuator assembly)
  • Hybrid Toyota Prius vehicle transaxle assembly
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

B

SAE: P179E

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. With the brake pedal depressed, perform a shift operation then change the shift state to N.
  2. Press the P position switch to change the shift state to P.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • If initialization and learning of the shift actuator ECU (shift control actuator assembly) has not been performed, this DTC may be stored. If the shift actuator ECU (shift control actuator assembly) is replaced or removed, make sure to perform actuator position learning.

    Click here

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • This DTC may be stored if the auxiliary battery voltage is abnormal. Confirm the connection condition of the auxiliary battery before inspection.
  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK Toyota Prius Vehicle CONDITION

(a) Check for removal and installation history of the shift actuator ECU (shift control actuator assembly).

HINT:

If the shift actuator ECU (shift control actuator assembly) has been replaced or removed, make sure to perform actuator position learning. Check for removal and installation history as this DTC may be stored if the learning has not been completed.

Result

Proceed to

History exists

A

No history

B

B

GO TO STEP 5

A

2.

CLEAR DTC

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Clear the DTCs.

Powertrain > Hybrid Control > Clear DTCs

Post-procedure1

(c) Turn the ignition switch off.

(d) Disconnect the GTS.

(e) Leave the Toyota Prius vehicle as is for 60 seconds or more.

NOTICE:

  • Do not connect the GTS.
  • Do not depress the brake pedal.
  • Do not open/close any of the doors.
NEXT

3.

PERFORM UTILITY (ACT POSITION LEARNING)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Perform ACT Position Learning.

HINT:

Click here

Powertrain > Hybrid Control > Utility

Tester Display

ACT Position Learning

Post-procedure1

(c) Turn the ignition switch off.

NEXT

4.

CHECK DTC OUTPUT (PERFORM A REPRODUCTION TEST)

Pre-procedure1

(a) Turn the ignition switch to ON.

(b) With the brake pedal depressed, perform a shift operation then change the shift state to N.

(c) Press the P position switch to change the shift state to P.

Procedure1

(d) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

P179E00 is not output

A

P179E00 is output

B

Post-procedure1

(e) Turn the ignition switch off.

A

END

B

5.

CHECK DTC OUTPUT (HYBRID CONTROL)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Check if DTCs are output.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

No DTCs in the table below are output

A

P179E00 and any DTCs in the table below are output

B

Priority

Relevant DTC

1

P175387

Lost Communication with Gear Shift Control Module "B" (Local-CAN) Missing Message

P178987

Lost Communication with Gear Shift Control Module "A" from "B" Missing Message

P179014

Gear Shift Actuator "A" Supply Voltage "A" Circuit Short to Ground or Open

P18B200

Gear Shift Control Module "B" Motor Angle Sensor "A" Performance

P18B562

Gear Shift Actuator "A" Phase U-V-W Current Sensor Signal Compare Failure

U117000

Lost Communication with Brake System Control Module (Gear Shift Control Module "A")

2

P179C49

Gear Shift Actuator "A" Control Circuit Internal Electronic Failure

HINT:

The chart above is listed in inspection order of priority.

Post-procedure1

(c) Turn the ignition switch off.

B

GO TO DTC CHART (ELECTRONIC SHIFT LEVER SYSTEM)

A

6.

INSPECT AUXILIARY BATTERY TERMINAL (CONTACT PROBLEM)

(a) Check the connection of the auxiliary battery terminal.

OK:

The auxiliary battery is connected securely and there are no contact problems.

HINT:

Perform an inspection with consideration of a power supply voltage interruption due to a loose terminal, poor connection, etc.

NG

CONNECT SECURELY

OK

7.

CHECK HARNESS AND CONNECTOR (AUXILIARY BATTERY - SHIFT ACTUATOR ECU)

Pre-procedure1

(a) Disconnect the C49 and C50 shift actuator ECU (shift control actuator assembly) connectors.

Procedure1

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C50,C49) Click Connector(C50) Click Connector(C49)

Tester Connection

Condition

Specified Condition

C50-8 (BAT1) - Body ground

Always

11 to 14 V

C49-1 (MA1) - Body ground

Always

11 to 14 V

Post-procedure1

(c) Connect the shift actuator ECU (shift control actuator assembly) connectors.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (AUXILIARY BATTERY - SHIFT ACTUATOR ECU)

OK

8.

CHECK HARNESS AND CONNECTOR (SHIFT ACTUATOR ECU - BODY GROUND)

Pre-procedure1

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

Procedure1

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Condition

Specified Condition

C49-2 (E01) - Body ground

Always

Below 1 Ω

C49-7 (E02) - Body ground

Always

Below 1 Ω

Post-procedure1

(c) Connect the shift actuator ECU (shift control actuator assembly) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (SHIFT ACTUATOR ECU - BODY GROUND)

OK

9.

INSPECT HYBRID Toyota Prius Vehicle TRANSAXLE ASSEMBLY (STUCK/FREE SPINNING OF PARKING LOCK MOTOR)

(a) Check that the parking lock motor locks and unlocks smoothly.

HINT:

for PA10:

for PB10:

OK:

The parking lock smoothly engages and disengages.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

REPLACE HYBRID Toyota Prius Vehicle TRANSAXLE ASSEMBLY

for PA10:

for PB10:

Gear Shift Control Module "A"/"B" IGCT Signal Compare Failure (P18A762)

DESCRIPTION

The shift actuator ECU activates when receiving an IGCT signal.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P18A762

Gear Shift Control Module "A"/"B" IGCT Signal Compare Failure

When the ignition switch is ON (IG) and the BAT1 voltage is a certain value or more, a malfunction of the IGC1 terminal voltage is detected

(1 trip detection logic)

  • Shift actuator ECU (shift control actuator assembly)
  • IGCT-MAIN NO.1 relay
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P18A7

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minutes or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (IGC1 TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(b) Connect the cable to the negative (-) auxiliary battery terminal.

(c) Turn the ignition switch to ON.

Procedure1

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Switch Condition

Specified Condition

Result

C49-5 (IGC1) - Body ground

Ignition switch ON

11 to 14 V

V

Post-procedure1

(e) Turn the ignition switch off.

(f) Disconnect the cable from the negative (-) auxiliary battery terminal.

(g) Reconnect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

2.

INSPECT IGCT-MAIN NO. 1 RELAY

Pre-procedure1

(a) Remove the IGCT-MAIN NO. 1 relay from the No. 1 engine room relay block and No. 1 junction block assembly.

Procedure1

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Result

3 - 5

Auxiliary battery voltage not applied between terminals 1 and 2

10 kΩ or higher

3 - 5

Auxiliary battery voltage applied between terminals 1 and 2

Below 1 Ω

Ω

Result:

Proceed to

OK

NG

*1

IGCT-MAIN NO. 1 Relay

Post-procedure1

(c) Install the IGCT-MAIN NO. 1 relay to the No. 1 engine room relay block and No. 1 junction block assembly.

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGCT POWER SUPPLY CIRCUIT)

NG

REPLACE IGCT-MAIN NO. 1 RELAY

Gear Shift Control Module "A"/"B" IGCT-Scene Signal Compare Failure (P18A862)

DESCRIPTION

The shift actuator ECU activates when receiving an IGCT SCENE signal.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P18A862

Gear Shift Control Module "A"/"B" IGCT-Scene Signal Compare Failure

When the ignition switch is ON (IG) and the BAT1 voltage is a certain value or more, a malfunction of the IGS1 terminal voltage is detected

(1 trip detection logic)

  • Shift control actuator assembly (Shift actuator ECU)
  • IGCT SCENE relay
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P18A8

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (IGS1 TERMINAL VOLTAGE)

Pre-procedure1

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(b) Connect the cable to the negative (-) auxiliary battery terminal.

(c) Turn the ignition switch to ON.

Procedure1

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Switch Condition

Specified Condition

Result

C49-5 (IGC1) - Body ground

Ignition switch ON

11 to 14 V

V

Post-procedure1

(e) Turn the ignition switch off.

(f) Disconnect the cable from the negative (-) auxiliary battery terminal.

(g) Reconnect the shift actuator ECU (shift control actuator assembly) connector.

OK

REPLACE SHIFT CONTROL ACTUATOR ASSEMBLY (SHIFT ACTUATOR ECU)

NG

2.

INSPECT IGCT SCENE RELAY

Pre-procedure1

(a) Remove the IGCT SCENE relay from the No. 3 relay block.

Procedure1

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Result

3 - 5

Auxiliary battery voltage not applied between terminals 1 and 2

10 kΩ or higher

3 - 5

Auxiliary battery voltage applied between terminals 1 and 2

Below 1 Ω

Ω

Result:

Proceed to

OK

NG

*1

IGCT SCENE Relay

Post-procedure1

(c) Install the IGCT SCENE relay.

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGC1 POWER SUPPLY CIRCUIT)

NG

REPLACE IGCT SCENE RELAY

Gear Shift Control Module "B" EPBT Circuit Short to Battery (P18AF12)

DESCRIPTION

If the shift status cannot be changed from P to N due to a vehicle malfunction, towing using a tow truck, etc., is not possible.

Using a P position release tool, the shift actuator ECU sends an activation trigger (EPBT signal) to the shift actuator ECU to enable a shift state change from P to N. (for P position release tool compatible Toyota Prius vehicles)

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P18AF12

Gear Shift Control Module "B" EPBT Circuit Short to Battery

When the BAT1 voltage is a certain value or more and the shift actuator ECU is operating, a certain voltage is detected at the EPBT terminal.

(1 trip detection logic)

Shift actuator ECU (shift control actuator assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P18B1

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minutes or more.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

Click here

NEXT

END

Gear Shift Control Module "B" Motor Angle Sensor "A" Performance (P18B200)

DESCRIPTION

The shift actuator ECU monitors the ECU internal operation, and if a malfunction is detected, the hybrid vehicle control ECU stores a DTC.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P18B200

Gear Shift Control Module "B" Motor Angle Sensor "A" Performance

When the BAT1 terminal voltage is a certain value or more, an abnormal motor rotation angle is continuously detected

(1 trip detection logic)

Shift actuator ECU (shift control actuator assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P18B2

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON (READY).
  2. With the brake pedal depressed, perform a shift operation then change the shift state to N. (*1)
  3. Press the P position switch to change the shift state to P. (*2)
  4. Perform the above steps (*1 and *2) several times.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU and shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

Click here

NEXT

END

Gear Shift Control Module "B" Motor Temperature Sensor "A" Circuit Voltage Out of Range (P18B31C)

DESCRIPTION

The shift actuator ECU monitors the ECU internal operation, and if a malfunction is detected, the hybrid vehicle control ECU stores a DTC.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P18B31C

Gear Shift Control Module "B" Motor Temperature Sensor "A" Circuit Voltage Out of Range

When the ignition switch is ON (IG) and the BAT1 voltage is a certain value or more, a malfunction of the system 1 microcomputer temperature sensor is detected.

(1 trip detection logic)

Shift actuator ECU (shift control actuator assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P18B4

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minutes or more.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

READ VALUE USING GTS (GEAR SHIFT CONTROL MODULE "B" CPU TEMPERATURE)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Read the Data List according to the display on the GTS.

Powertrain > Hybrid Control > Data List

Tester Display

Gear Shift Control Module "B" CPU Temperature

Result

Proceed to

The value of Gear Shift Control Module "B" CPU Temperature is -44 °C or more, and 126 °C or less

A

None of the above conditions are met

B

HINT:

  • -44°C=-47°F
  • 126°C=258°F

Post-procedure1

(c) Turn the ignition switch off.

B

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

A

2.

CLEAR DTC

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Clear the DTCs.

Powertrain > Hybrid Control > Clear DTCs

Post-procedure1

(c) Turn the ignition switch off.

(d) Leave the Toyota Prius vehicle as is for 60 seconds or more.

NOTICE:

  • Do not connect the GTS.
  • Do not depress the brake pedal.
  • Do not open/close any of the doors.
NEXT

3.

CHECK DTC OUTPUT (PERFORM A REPRODUCTION TEST)

Pre-procedure1

(a) Turn the ignition switch to ON and wait for 1 minutes or more.

Procedure1

(b) Check if DTCs are output.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

P18B31C is not output

A

P18B31C is output

B

Post-procedure1

(c) Turn the ignition switch off.

A

END

B

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

Gear Shift Actuator "A" Phase U-V-W Current Sensor Signal Compare Failure (P18B562)

DESCRIPTION

The shift actuator ECU monitors the ECU internal operation, and if a malfunction is detected, the hybrid vehicle control ECU stores a DTC.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P18B562

Gear Shift Actuator "A" Phase U-V-W Current Sensor Signal Compare Failure

When the BAT1 terminal voltage is a certain value or more, the total value of the actuator motor current sensor for phase U, V and W exceeds a certain value continuously

(1 trip detection logic)

Shift actuator ECU (shift control actuator assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P18B5

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON (READY).
  2. With the brake pedal depressed, perform a shift operation then change the shift state to N.
  3. Press the P position switch to change the shift state to P.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU and shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

Click here

NEXT

END

Gear Lever Position Sensor "A" Signal Plausibility Failure (P2E0064,P2E0464,P2E0864)

DESCRIPTION

The shift control ECU and 3 shift sensors are built into the transmission floor shift assembly. The shift control ECU monitors the angle information of the shift sensors and power supply voltage for sensors.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

P2E0064

Gear Lever Position Sensor "A" Signal Plausibility Failure

When the auxiliary battery voltage is a certain value or more, any of the following is met:
  • The angle information of shift sensor 1 is continuously abnormal
  • An abnormal shift sensor power supply voltage is detected continuously

(1 trip detection logic)

Shift control ECU (transmission floor shift assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P2E01

P2E0464

Gear Lever Position Sensor "B" Signal Plausibility Failure

When the auxiliary battery voltage is a certain value or more, any of the following is met:
  • The angle information of shift sensor 2 is continuously abnormal
  • An abnormal shift sensor power supply voltage is detected continuously

(1 trip detection logic)

Shift control ECU (transmission floor shift assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P2E05

P2E0864

Gear Lever Position Sensor "C" Signal Plausibility Failure

When the auxiliary battery voltage is a certain value or more, any of the following is met:
  • The angle information of shift sensor 3 is continuously abnormal
  • An abnormal shift sensor power supply voltage is detected continuously

(1 trip detection logic)

Shift control ECU (transmission floor shift assembly)

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

A

SAE: P2E09

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON (READY) and wait for 1 minute or more.
  2. Turn all switches off and turn the ignition switch off.
  3. Disconnect the GTS.
  4. Wait for 5 minutes or more with the door lock locked.

    HINT:

    • Once the door lock is locked, keep the electrical key transmitter sub-assembly (electrical key) 3 m (9.84 ft.) or more away from the Toyota Prius vehicle.
    • Because the system will not sleep while any door and/or the hood is open, take steps such as securing the courtesy switch to make the system recognize the doors and hood as closed when carrying out the operation.
    • If the vehicle is equipped with a power back door, the system will not sleep if the back door is not closed. Ensure that the back door is closed before carrying out the operation.
  5. Turn the ignition switch to ON (READY) and wait for 1 minute or more.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK DTC OUTPUT (HEALTH CHECK)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Using the GTS, perform a Health Check.

(c) Check for DTCs.

Post-procedure1

(d) Turn the ignition switch off.

NEXT

2.

CLEAR DTC

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Clear the DTCs.

Powertrain > Hybrid Control > Clear DTCs

Post-procedure1

(c) Turn the ignition switch off.

(d) Disconnect the GTS.

(e) Leave the Toyota Prius vehicle as is for 60 seconds or more.

NOTICE:

  • Do not connect the GTS.
  • Do not depress the brake pedal.
  • Do not open/close any of the doors.
NEXT

3.

CHECK DTC OUTPUT (PERFORM A REPRODUCTION TEST)

Pre-procedure1

(a) Turn the ignition switch to ON (READY) and wait for 1 minute or more.

(b) Turn all switches off and turn the ignition switch off.

(c) Disconnect the GTS.

(d) Wait for 5 minutes or more with the door lock locked.

HINT:

  • Once the door lock is locked, keep the electrical key transmitter sub-assembly (electrical key) 3 m (9.84 ft.) or more away from the Toyota Prius vehicle.
  • Because the system will not sleep while any door and/or the hood is open, take steps such as securing the courtesy switch to make the system recognize the doors and hood as closed when carrying out the operation.
  • If the vehicle is equipped with a power back door, the system will not sleep if the back door is not closed. Ensure that the back door is closed before carrying out the operation.

(e) Turn the ignition switch to ON (READY) and wait for 1 minute or more.

Procedure1

(f) Check for DTCs.

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

Only P2E0064, P2E0464 or P2E0864 is output

A

P2E0064, P2E0464 or P2E0864 and other DTCs are output

B

DTCs are not output

C

Post-procedure1

(g) Turn the ignition switch off.

A

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

B

GO TO DTC CHART

C

CHECK FOR INTERMITTENT PROBLEMS

Click here

Click here

Lost Communication with Body Control Module (Sub) Missing Message (U014000,...,U117000)

DESCRIPTION

The shift control ECU receives and sends various signals to and from the main body ECU, combination meter, hybrid vehicle control ECU, smart key ECU assembly (certification ECU) and skid control ECU via CAN communication.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

U014000

Lost Communication with Body Control Module (Sub) Missing Message

When the ignition switch is ON (IG) and the auxiliary battery voltage is a certain value or more, a CAN communication malfunction with the main body ECU is continuously detected

(1 trip detection logic)

CAN communication system

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

B

SAE: U0140

U015586

Lost Communication with Instrument Panel Cluster (IPC) Control Module Signal (some circuit quantity, reported via serial data) Invalid

When the ignition switch is ON (IG) and the auxiliary battery voltage is a certain value or more, a CAN communication malfunction with the combination meter is continuously detected

(1 trip detection logic)

CAN communication system

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

B

SAE: U0155

U029300

Lost Communication with Hybrid/EV Powertrain Control Module from Gear Shift Control Module "A"

When the ignition switch is ON (IG) and the auxiliary battery voltage is a certain value or more, a CAN communication malfunction with the hybrid Toyota Prius vehicle control ECU is continuously detected

(1 trip detection logic)

CAN communication system

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

B

SAE: U0293

U110700

Lost Communication with Power Management Module (Gear Shift Control Module "A")

When the ignition switch is ON (IG) and the auxiliary battery voltage is a certain value or more, a CAN communication malfunction with the smart key ECU assembly (certification ECU) is continuously detected

(1 trip detection logic)

CAN communication system

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

B

SAE: U1107

U114F00

Lost Communication with Power Integration Module (System 2) Missing Message

When the ignition switch is ON (IG) and the auxiliary battery voltage is a certain value or more, a CAN communication malfunction with the main body ECU (power integration) is continuously detected

(1 trip detection logic)

CAN communication system

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

B

SAE: U114F

U117000

Lost Communication with Brake System Control Module (Gear Shift Control Module "A")

When the ignition switch is ON (IG) and the auxiliary battery voltage is a certain value or more, a CAN communication malfunction with the skid control ECU is continuously detected

(1 trip detection logic)

CAN communication system

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

B

SAE: U1170

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK DTC OUTPUT (HEALTH CHECK)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Using the GTS, perform a Health Check.

Post-procedure1

(c) Turn the ignition switch off.

NEXT

GO TO CAN COMMUNICATION SYSTEM

for HEV Model:

for PHEV Model:

Lost Communication with Gear Shift Control Module "B" (System 2) Missing Message (U029100)

DESCRIPTION

The shift control ECU receives or sends a signal to and from the shift actuator ECU via CAN communication.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

DTC Output from

Priority

Note

U029100

Lost Communication with Gear Shift Control Module "B" (System 2) Missing Message

When the ignition switch is ON (IG) and the auxiliary battery voltage is a certain value or more, a CAN communication malfunction with the shift actuator ECU is continuously detected

(1 trip detection logic)

  • Shift actuator ECU (shift control actuator assembly)
  • Shift control ECU (transmission floor shift assembly)
  • Wire harness or connector

Does not come on

Multi-information Display Error Message
  • Displayed

Hybrid Control

B

SAE: U0291

CONFIRMATION DRIVING PATTERN

HINT:

After repair has been completed, clear the DTC and then check that the Toyota Prius vehicle has returned to normal by performing the All Readiness check procedure.

Click here

  1. Turn the ignition switch to ON and wait for 1 minute or more.

WIRING DIAGRAM

for HEV Model for PHEV Model

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK DTC OUTPUT (HEALTH CHECK)

Pre-procedure1

(a) Turn the ignition switch to ON.

Procedure1

(b) Using the GTS, perform a Health Check.

Result

Proceed to

U029100 only is output

A

U029100 and other DTCs are output

B

Post-procedure1

(c) Turn the ignition switch off.

B

GO TO DTC CHART

A

2.

CHECK FOR SHORT IN CAN BUS LINE (ECU CONNECTED)

Pre-procedure1

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

Procedure1

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Short):

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

Result

K53-21 (CA3H) or K53-6 (CA3L) - Body ground

Cable from negative (-) auxiliary battery terminal disconnected

200 Ω or higher

Ω

Result:

Proceed to

OK

NG

*a

Component with harness connected

(Shift Control ECU (Transmission Floor Shift Assembly))

Post-procedure1

(c) Connect the cable to the negative (-) auxiliary battery terminal.

NG

GO TO STEP 5

OK

3.

CHECK FOR OPEN AND SHORT TO OTHER TERMINALS IN CAN BUS LINE (SHIFT CONTROL ECU - SHIFT ACTUATOR ECU)

Pre-procedure1

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

(b) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance (Check for Open):

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Condition

Specified Condition

Result

C49-4 (CA3H) - C49-3 (CA3L)

Cable from negative (-) auxiliary battery terminal disconnected

54 to 69 Ω

Ω

Post-procedure1

(d) Connect the shift actuator ECU (shift control actuator assembly) connector.

(e) Connect the cable to the negative (-) auxiliary battery terminal.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

4.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - SHIFT ACTUATOR ECU)

Pre-procedure1

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(b) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(c) Disconnect the K11 hybrid Toyota Prius vehicle control ECU connector.

(d) Disconnect the R40 battery ECU assembly connector. (for HEV model)

(e) Disconnect the x3 battery ECU assembly connector. (for PHEV model)

(f) Connect the SST. (for PHEV model)

HINT:

Click here

(g) Disconnect the A89 inverter with converter assembly connector.

(h) Disconnect the R62 plugin charge control ECU assembly connector. (for PHEV model)

(i) Disconnect the R79 solar energy control ECU assembly connector. (w/ Solar charging system)

Procedure1

(j) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53,C49) Click Connector(K53) Click Connector(C49)

Tester Connection

Condition

Specified Condition

Result

K53-21 (CA3H) - C49-4 (CA3H)

Always

Below 1 Ω

Ω

K53-6 (CA3L) - C49-3 (CA3L)

Always

Below 1 Ω

Ω

C49-4 (CA3H) - C49-3 (CA3L)

Always

1 MΩ or higher

K53-21 (CA3H) - K53-6 (CA3L)

Always

1 MΩ or higher

Post-procedure1

(k) Connect the Solar energy control ECU assembly connector. (w/ Solar charging system)

(l) Connect the Plugin charge control ECU assembly connector. (for PHEV model)

(m) Connect the inverter with converter assembly connector.

(n) Disconnect the SST. (for PHEV model)

(o) Connect the battery ECU assembly connector. (for PHEV model)

(p) Connect the battery ECU assembly connector. (for HEV model)

(q) Connect the hybrid Toyota Prius vehicle control ECU connector.

(r) Connect the shift actuator ECU (shift control actuator assembly) connector.

(s) Connect the shift control ECU (transmission floor shift assembly) connector.

OK

GO TO CAN COMMUNICATION SYSTEM

for HEV Model:

for PHEV Model:

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR IN CAN BUS LINE (SHIFT CONTROL ECU - SHIFT ACTUATOR ECU)

5.

CHECK FOR SHORT TO GROUND IN CAN BUS LINE (SHIFT ACTUATOR ECU DISCONNECTED)

Pre-procedure1

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

(b) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connectors.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

Result

K53-21 (CA3H) or K53-6 (CA3L) - Body ground

Cable from negative (-) auxiliary battery terminal disconnected

200 Ω or higher

Ω

Result:

Proceed to

OK

NG

*a

Component with harness connected

(Shift Control ECU (Transmission Floor Shift Assembly))

Post-procedure1

(d) Reconnect the shift actuator ECU (shift control actuator assembly) connector.

(e) Connect the cable to the negative (-) auxiliary battery terminal.

OK

REPLACE SHIFT ACTUATOR ECU (SHIFT CONTROL ACTUATOR ASSSEMBLY)

NG

6.

CHECK FOR SHORT TO GROUND IN CAN BUS LINE (SHIFT CONTROL ECU DISCONNECTED)

Pre-procedure1

(a) Disconnect the cable from the negative (-) auxiliary battery terminal.

(b) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

Result

K53-21 (CA3H) or K53-6 (CA3L) - Body ground

Cable from negative (-) auxiliary battery terminal disconnected

200 Ω or higher

Ω

Post-procedure1

(d) Reconnect the shift control ECU (transmission floor shift assembly) connector.

(e) Connect the cable to the negative (-) auxiliary battery terminal.

OK

REPLACE SHIFT CONTROL ECU (TRANSMISSION FLOOR SHIFT ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR IN CAN BUS LINE (SHIFT CONTROL ECU - SHIFT ACTUATOR ECU)

ECU Power Source Circuit

DESCRIPTION

If the supply power to each ECU is discontinued due to a malfunction of the auxiliary battery power supply, the electronic shift lever system does not operate. Make sure to inspect the power supply system of the auxiliary battery for each ECU.

WIRING DIAGRAM

for HEV Model for PHEV Model

CAUTION / NOTICE / HINT

NOTICE:

  • When removing or installing the shift control ECU or shift actuator ECU, make sure there is no power supplied*1 when disconnecting or connecting the connectors.

    *1: Auxiliary battery, sub-battery, integrated capacitor, etc.

  • When disconnecting a wire harness of any component connected to the supply power of the integrated capacitor or when removing the integrated capacitor, make sure to wait 5 minutes or more after turning the ignition switch off for self-diagnosis to complete and the voltage of the integrated capacitor to discharge.
  • Before performing troubleshooting, check the fuses, connector connections and contact pressure of the relevant terminals for this circuit.

PROCEDURE

1.

CHECK HARNESS AND CONNECTOR (BATT TERMINAL VOLTAGE)

(a) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

K53-2 (BATT) - Body ground

Ignition switch off

11 to 14 V

*a

Component with harness connected

(Shift Control ECU (Transmission Floor Shift Assembly))

NG

GO TO STEP 7

OK

2.

CHECK HARNESS AND CONNECTOR (IGCT, IGP TERMINAL VOLTAGE)

(a) Turn the ignition switch to ON.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

K53-3 (IGCT) - Body ground

Ignition switch ON

11 to 14 V

K53-1 (IGP) - Body ground

Ignition switch ON

11 to 14 V

*a

Component with harness connected

(Shift Control ECU (Transmission Floor Shift Assembly))

(c) Turn the Ignition switch off.

NG

GO TO STEP 8

OK

3.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - BODY GROUND)

(a) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

K53-9 (E1) - Body ground

Always

Below 1 Ω

K53-23 (E12) - Body ground

Always

Below 1 Ω

(c) Reconnect the shift control ECU (transmission floor shift assembly) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (SHIFT CONTROL ECU - BODY GROUND)

OK

4.

CHECK HARNESS AND CONNECTOR (MA1, BAT1 TERMINAL VOLTAGE)

(a) Disconnect the C49 and C50 shift actuator ECU (shift control actuator assembly) connectors.

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C49,C50) Click Connector(C49) Click Connector(C50)

Tester Connection

Condition

Specified Condition

C49-1 (MA1) - Body ground

Ignition switch off

11 to 14 V

C50-8 (BAT1) - Body ground

Ignition switch off

11 to 14 V

(c) Reconnect the shift actuator ECU (shift control actuator assembly) connector.

NG

GO TO STEP 9

OK

5.

CHECK HARNESS AND CONNECTOR (IGC1 TERMINAL VOLTAGE)

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(b) Turn the ignition switch to ON.

NOTICE:

If the ignition switch is turned to ON with the connector disconnected, other DTCs will be stored. Be sure to clear the DTCs after the inspection.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Condition

Specified Condition

C49-5 (IGC1) - Body ground

Ignition switch ON

11 to 14 V

(d) Turn the Ignition switch off.

(e) Reconnect the shift actuator ECU (shift control actuator assembly) connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGCT-MAIN NO. 1 RELAY CIRCUIT)

OK

6.

CHECK HARNESS AND CONNECTOR (SHIFT ACTUATOR ECU - BODY GROUND)

(a) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(C49) Click Connector(C49)

Tester Connection

Condition

Specified Condition

C49-2 (E01) - Body ground

Always

Below 1 Ω

C49-7 (E02) - Body ground

Always

Below 1 Ω

(c) Reconnect the shift actuator ECU (shift control actuator assembly) connector.

OK

GO TO PROBLEM SYMPTOMS TABLE

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (SHIFT ACTUATOR ECU - BODY GROUND)

7.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)

(a) Remove the P-CON MAIN fuse from the No. 1 engine room relay block and No. 1 junction block assembly.

(b) Disconnect the C50 shift actuator ECU (shift control actuator assembly) connector.

(c) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

K53-2 (BATT) - 2 (P-CON MAIN fuse holder)

Always

Below 1 Ω

K53-2 (BATT) or 2 (P-CON MAIN fuse holder) - Body ground and other terminals

Always

10 kΩ or higher

(e) Reconnect the shift control ECU (transmission floor shift assembly) connector.

(f) Reconnect the shift actuator ECU (shift control actuator assembly) connector.

(g) Install the P-CON MAIN fuse.

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (AUXILIARY BATTERY - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (SHIFT CONTROL ECU - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)

8.

CHECK HARNESS AND CONNECTOR (SHIFT CONTROL ECU - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)

(a) Remove the SBW-IGCT fuse from the No. 1 engine room relay block and No. 1 junction block assembly. (for HEV model)

(b) Remove the IGCT SCENE NO. 2 fuse from the No. 1 engine room relay block and No. 1 junction block assembly. (for PHEV model)

(c) Remove the ECU-IGP NO. 1 fuse from the No. 1 engine room relay block and No. 1 junction block assembly.

(d) Disconnect the C49 shift actuator ECU (shift control actuator assembly) connector.

(e) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(f) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(K53) Click Connector(K53)

Tester Connection

Condition

Specified Condition

K53-3 (IGCT) - 2 (SBW-IGCT fuse holder)

Always

Below 1 Ω

K53-1 (IGP) - 2 (ECU-IGP NO. 1 fuse holder)

Always

Below 1 Ω

K53-3 (IGCT) or 2 (SBW-IGCT fuse holder) - Body ground and other terminals

Always

10 kΩ or higher

K53-1 (IGP) or 2 (ECU-IGP NO. 1 fuse holder) - Body ground and other terminals

Always

10 kΩ or higher

(g) Reconnect the shift control ECU (transmission floor shift assembly) connector.

(h) Reconnect the shift actuator ECU (shift control actuator assembly) connector.

(i) Install the ECU-IGP NO. 1 fuse.

(j) Install the IGCT SCENE NO. 2 fuse. (for PHEV model)

(k) Install the SBW-IGCT fuse. (for HEV model)

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGCT-MAIN NO. 1 RELAY POWER SUPPLY, IGP RELAY POWER SUPPLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (SHIFT CONTROL ECU - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)

9.

CHECK HARNESS AND CONNECTOR (SHIFT ACTUATOR ECU - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)

(a) Remove the P-CON MTR fuse from the No. 1 engine room relay block and No. 1 junction block assembly.

(b) Remove the P-CON MAIN fuse from the No. 1 engine room relay block and No. 1 junction block assembly.

(c) Disconnect the K53 shift control ECU (transmission floor shift assembly) connector.

(d) Disconnect the C49 and C50 shift actuator ECU (shift control actuator assembly) connectors.

(e) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(C49,C50) Click Connector(C49) Click Connector(C50)

Tester Connection

Condition

Specified Condition

C49-1 (MA1) - 2 (P-CON MTR fuse holder)

Always

Below 1 Ω

C50-8 (BAT1) - 2 (P-CON MAIN fuse holder)

Always

Below 1 Ω

C49-1 (MA1) or 2 (P-CON MTR fuse holder) - Body ground and other terminals

Always

10 kΩ or higher

C50-8 (BAT1) or 2 (P-CON MAIN fuse holder) - Body ground and other terminals

Always

10 kΩ or higher

(f) Reconnect the shift actuator ECU (shift control actuator assembly) connector.

(g) Reconnect the shift control ECU (transmission floor shift assembly) connector.

(h) Install the P-CON MAIN fuse.

(i) Install the P-CON MTR fuse.

OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (AUXILIARY BATTERY - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (SHIFT ACTUATOR ECU - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)

Toyota Prius (XW60) 2023-2025 Service Manual

Electronic Shift Lever System

Actual pages

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