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Toyota Prius: Charge Lid Opener Motor Assembly

Toyota Prius (XW60) 2023-2025 Service Manual / Vehicle Exterior / Door / Hatch / Charge Lid Opener Motor Assembly

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during battery charger connector opening lid sub-assembly removal/installation are shown below.

CAUTION:

  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

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  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly recordsvarious types of memory and settings. As a result, after turning the ignition switch off,make sure to wait at least 3 minutes before disconnecting the cable from the negative(-) auxiliary battery terminal.
  • When the cable is disconnected from the negative (-) auxiliary battery terminal and thesecurity lock setting has been enabled, multi-display operations will be disabled uponnext startup unless the password is entered. Be sure to check the security lock settingbefore disconnecting the cable from the negative (-) auxiliary battery terminal.

CAUTION / NOTICE / HINT

HINT:

  • When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
    • Learning completes when Toyota Prius vehicle is driven

      Effect/Inoperative Function When Necessary Procedures are not Performed

      Necessary Procedures

      Link

      Front Camera System

      Drive the Toyota Prius vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

    • Learning completes when vehicle is operated normally

      Effect/Inoperative Function When Necessary Procedures are not Performed

      Necessary Procedures

      Link

      *1: w/o Power Back Door System

      *2: w/ Power Back Door System

      Power Door Lock Control System*1

      • Back door opener

      Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

      Power Back Door System*2

      Reset back door close position

      Air Conditioning System

      After the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.

      -

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

BATTERY CHARGER CONNECTOR OPENING LID SUB-ASSEMBLY

58409E

-

-

-

2

CHARGE LID LOCK WITH MOTOR ASSEMBLY

77030B

-

-

-

PROCEDURE

1. REMOVE BATTERY CHARGER CONNECTOR OPENING LID SUB-ASSEMBLY

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2. REMOVE CHARGE LID LOCK WITH MOTOR ASSEMBLY

Inspection

INSPECTION

PROCEDURE

1. CHARGE LID LOCK WITH MOTOR ASSEMBLY

(a) Check the operation of the charge lid lock with motor assembly (motor operation).

(1) Apply auxiliary battery voltage to the charge lid lock with motor assembly connector, and check the operation of the charge lid lock with motor assembly.

OK:

Click Location & Routing(R30) Click Connector(R30)

Tester Connection

Specified Condition

R30-4 (B) - Auxiliary battery positive ( )

R30-3 (E) - Auxiliary battery negative (-)

Shaft not extended

(Unlock)

R30-3 (E) - Auxiliary battery positive ( )

R30-4 (B) - Auxiliary battery negative (-)

Shaft extended

(Lock)

*A

Shaft Stroke

*a

Component without harness connected

(Charge Lid Lock With Motor Assembly)

*b

Shaft

(2) If the result is not as specified, replace the charge lid lock with motor assembly.

(b) Measure the shaft stroke.

OK:

Area

Condition

Specified Condition

*A

Lever pulled

23.2 to 39.5 mm (0.913 to 1.56 in.)

(1) If the result is not as specified, replace the charge lid lock with motor assembly.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

CHARGE LID LOCK WITH MOTOR ASSEMBLY

77030B

-

-

-

2

BATTERY CHARGER CONNECTOR OPENING LID SUB-ASSEMBLY

58409E

-

-

-

PROCEDURE

1. INSTALL CHARGE LID LOCK WITH MOTOR ASSEMBLY

2. INSTALL BATTERY CHARGER CONNECTOR OPENING LID SUB-ASSEMBLY

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Toyota Prius (XW60) 2023-2025 Service Manual

Charge Lid Opener Motor Assembly

Actual pages

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