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Toyota Prius: Air Conditioning Pressure Sensor

Toyota Prius (XW60) 2023-2025 Service Manual / Vehicle Interior / Heating / Air Conditioning / Air Conditioning Pressure Sensor

On-vehicle Inspection

ON-VEHICLE INSPECTION

PROCEDURE

1. INSPECT AIR CONDITIONING PRESSURE SENSOR (for PHEV Model)

Pre-procedure1

(a) Disconnect the A58 air conditioning pressure sensor connector.

(b) Disconnect the K73 air conditioning amplifier assembly connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(A58,K73) Click Connector(A58) Click Connector(K73)

Tester Connection

Condition

Specified Condition

Result

A58-1 (-) - K73-15 (SG-4)

Always

Below 1 Ω

Ω

A58-2 (PR) - K73-6 (PRE)

Always

Below 1 Ω

Ω

A58-3 ( ) - K73-11 (S5-3)

Always

Below 1 Ω

Ω

A58-1 (-) or K73-15 (SG-4) - Other terminals and body ground

Always

10 kΩ or higher

A58-2 (PR) or K73-6 (PRE) - Other terminals and body ground

Always

10 kΩ or higher

A58-3 ( ) or K73-11 (S5-3) - Other terminals and body ground

Always

10 kΩ or higher

If the resistance is not as specified, repair or replace the wire harness.

*a

Front view of wire harness connector

(Air Conditioning Pressure Sensor)

*b

Front view of wire harness connector

(Air Conditioning Amplifier Assembly)

Post-procedure1

(d) Connect the K73 air conditioning amplifier assembly connector.

Pre-procedure2

(e) Turn the ignition switch to ON.

Procedure2

(f) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(A58) Click Connector(A58)

Tester Connection

Condition

Specified Condition

Result

A58-3 ( ) - Body ground

Ignition switch on (IG)

4.75 to 5.25 V

V

If the result is not as specified, repair or replace the wire harness or replace the air conditioning amplifier assembly.

*a

Front view of wire harness connector

(Air Conditioning Pressure Sensor)

Post-procedure2

(g) Connect the A58 air conditioning pressure sensor connector.

Pre-procedure3

(h) Install a manifold gauge set.

(i) Turn the A/C switch on.

Procedure3

(j) Measure the voltage according to the value(s) in the table below.

*a

Component with harness connected

(Air Conditioning Amplifier Assembly)

-

-

HINT:

Check from the rear of the connector while it is connected to the air conditioning amplifier assembly.

Standard Voltage:

Click Location & Routing(K73) Click Connector(K73)

Tester Connection

Condition

Specified Condition

Result

While sensor voltage is 5 V.

K73-6 (PRE) - K73-15 (SG-4)

Refrigerant pressure: Normal pressure (less than 2812 kPa (28.6 kgf/cm2, 408 psi) and more than 196 kPa (2.0 kgf/cm2, 28 psi))*3

0.62 to 4.73 V

V

If the voltage is not as specified, replace the air conditioning pressure sensor.

Post-procedure3

(k) None

2. INSPECT AIR CONDITIONING PRESSURE SENSOR (for HEV Model)

Pre-procedure1

(a) Disconnect the A58 air conditioning pressure sensor connector.

(b) Disconnect the K73 air conditioning amplifier assembly connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(A58,K73) Click Connector(A58) Click Connector(K73)

Tester Connection

Condition

Specified Condition

Result

A58-1 (-) - K73-15 (SG-4)

Always

Below 1 Ω

Ω

A58-2 (PR) - K73-6 (PRE)

Always

Below 1 Ω

Ω

A58-3 ( ) - K73-11 (S5-3)

Always

Below 1 Ω

Ω

A58-1 (-) or K73-15 (SG-4) - Other terminals and body ground

Always

10 kΩ or higher

A58-2 (PR) or K73-6 (PRE) - Other terminals and body ground

Always

10 kΩ or higher

A58-3 ( ) or K73-11 (S5-3) - Other terminals and body ground

Always

10 kΩ or higher

If the resistance is not as specified, repair or replace the wire harness.

*a

Front view of wire harness connector

(Air Conditioning Pressure Sensor)

*b

Front view of wire harness connector

(Air Conditioning Amplifier Assembly)

Post-procedure1

(d) Connect the K73 air conditioning amplifier assembly connector.

Pre-procedure2

(e) Turn the ignition switch to ON.

Procedure2

(f) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Click Location & Routing(A58) Click Connector(A58)

Tester Connection

Condition

Specified Condition

Result

A58-3 ( ) - Body ground

Ignition switch on (IG)

4.75 to 5.25 V

V

If the result is not as specified, repair or replace the wire harness or replace the air conditioning amplifier assembly.

*a

Front view of wire harness connector

(Air Conditioning Pressure Sensor)

Post-procedure2

(g) Connect the A58 air conditioning pressure sensor connector.

Pre-procedure3

(h) Install a manifold gauge set.

(i) Turn the A/C switch on.

Procedure3

(j) Measure the voltage according to the value(s) in the table below.

*A

w/o Seat Heater System

*B

w/ Seat Heater System

*a

Component with harness connected

(Air Conditioning Amplifier Assembly)

-

-

HINT:

Check from the rear of the connector while it is connected to the air conditioning amplifier assembly.

Standard Voltage:

Click Location & Routing(K73) Click Connector(K73)

Tester Connection

Condition

Specified Condition

Result

While sensor voltage is 5 V.

*1: for HFC-134a (R134a)

*2: for HFO-1234yf (R1234yf)

K73-6 (PRE) - K73-15 (SG-4)

Refrigerant pressure: Normal pressure (less than 3025 kPa (30.8 kgf/cm2, 439 psi) and more than 176 kPa (1.8 kgf/cm2, 26 psi))*1

0.62 to 4.73 V

V

K73-6 (PRE) - K73-15 (SG-4)

Refrigerant pressure: Normal pressure (less than 2812 kPa (28.6 kgf/cm2, 408 psi) and more than 196 kPa (2.0 kgf/cm2, 28 psi))*2

0.62 to 4.73 V

V

If the voltage is not as specified, replace the air conditioning pressure sensor.

Post-procedure3

(k) None

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during air conditioning pressure sensor removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedures

Effect/Inoperative Function When Necessary Procedures are not Performed

Link

*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.

Front bumper assembly*

Front television camera view adjustment

Panoramic View Monitor System

Advanced Park

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

-

-

-

2

HEADLIGHT ASSEMBLY RH

-

-

-

-

3

AIR CONDITIONING PRESSURE SENSOR

88719A

-

-

Non-reusable part

-

-

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

(a) for HFC-134a (R134a):

Click here

(b) for HFO-1234yf (R1234yf):

Click here

2. REMOVE HEADLIGHT ASSEMBLY RH

Click here

3. REMOVE AIR CONDITIONING PRESSURE SENSOR

*a

Turn

*b

Hold

(1) Disconnect the connector.

(2) Using a 27 mm deep socket wrench, remove the air conditioning pressure sensor as shown in the illustration.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

Toyota Prius (XW60) 2023-2025 Service Manual

Air Conditioning Pressure Sensor

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