Toyota Prius: Windshield Outside Moulding

• Removal
• Installation

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Windshield glass*	Adjust forward recognition camera	Front Camera System Automatic High Beam System	One Time Recognition: Driving Adjustment:

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure		Part Name Code
1	WINDSHIELD LOWER OUTSIDE MOULDING	75536D		-	-
2	NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP	75546B	-	-	-
3	WINDSHIELD GLASS SUB-ASSEMBLY	-	-	-	-
4	NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP	75545B		-	-

●

Non-reusable part

-

-

PROCEDURE

1. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING

(1) Apply protective tape around the windshield lower outside moulding as shown in the illustration.

Remove in this Direction

-

-

(1) Using a clip remover, disengage the 2 clips as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

(1) Using a screwdriver with its tip wrapped with protective tape, disengage the 10 claws as shown in the illustration.

(2) Disengage the guide and remove the windshield lower outside moulding as shown in the illustration

2. REMOVE NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP

3. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY

HINT:

Perform the following procedure only when replacement of the No. 1 windshield outside moulding clip is necessary.

Click here

4. REMOVE NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

HINT:

Perform the following procedure only when replacement of the No. 1 windshield outside moulding clip is necessary.

*a

Tape

*b

Flange

(1) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(2) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

Area	Measurement	Area	Measurement
A	5.0 mm (0.197 in.)	-	-

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

(3) Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 5 rivets.

CAUTION:

Be careful of the drilled rivets, as they may be hot.

(1) Remove the 5 No. 1 windshield outside moulding clips.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure		Part Name Code
1	NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP	75545B		-	-
2	WINDSHIELD GLASS SUB-ASSEMBLY	-	-	-	-
3	NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP	75546B	-	-	-
4	WINDSHIELD LOWER OUTSIDE MOULDING	75536D	-	-	-

●

Non-reusable part

-

-

PROCEDURE

1. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

HINT:

Perform the following procedure only when replacement of the No. 1 windshield outside moulding clip is necessary.

(1) Install a No. 4 nose piece to an air riveter and insert the mandrel section of a new rivet into the nose piece.

(2) Press the rivets perpendicularly to the installation holes. Using the air riveter, install the 5 rivets with the 5 No. 1 windshield outside moulding clips.

HINT:

Pull the trigger again to cut off the rivet if it is not cut off.

2. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY

HINT:

Perform the following procedure only when replacement of the No. 1 windshield outside moulding clip is necessary.

Click here

3. INSTALL NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP

4. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING

Install in this Direction (1)

Install in this Direction (2)