REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced Replaced Part or Performed Procedure | Necessary Procedures | Effect/Inoperative Function When Necessary Procedures are not Performed | Link |
---|---|---|---|
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation. | |||
Windshield glass* | Adjust forward recognition camera |
| One Time Recognition:
Driving Adjustment:
|
CAUTION / NOTICE / HINT
NOTICE:
CAUTION / NOTICE / HINT
COMPONENTS (REMOVAL) Procedure | Part Name Code |
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---|---|---|---|---|---|
1 | FRONT WIPER ARM HEAD CAP | 85292B |
| - | - |
2 | SHIELD CAP | 85247 |
| - | - |
3 | FRONT WIPER ARM AND BLADE ASSEMBLY LH | - | - | - | - |
4 | FRONT WIPER ARM AND BLADE ASSEMBLY RH | - | - | - | - |
5 | WINDSHIELD LOWER OUTSIDE MOULDING LH | 75536D |
| - | - |
6 | WINDSHIELD LOWER OUTSIDE MOULDING RH | 75535F |
| - | - |
7 | COWL WATER EXTRACT SHIELD LH | 55754F | - | - | - |
8 | COWL WATER EXTRACT SHIELD RH | 55753D | - | - | - |
9 | COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY | 55708 | - | - | - |
10 | FORWARD RECOGNITION CAMERA | 8646C | - | - | - |
11 | RAIN SENSOR | 89941 | - | - | - |
12 | INNER REAR VIEW MIRROR ASSEMBLY | 87810 | - | - | - |
13 | FRONT DOOR OPENING TRIM WEATHERSTRIP LH | 62312B | - | - | - |
14 | FRONT DOOR OPENING TRIM WEATHERSTRIP RH | 62311B | - | - | - |
15 | FRONT PILLAR GARNISH LH | 62212 |
| - | - |
16 | FRONT PILLAR GARNISH RH | 62211 |
| - | - |
17 | MAP LIGHT ASSEMBLY | - | - | - | - |
*A | w/ Rain Sensor | *B | for M20A-FXS |
*C | for 2ZR-FXE | - | - |
● | Non-reusable part | - | - |
Procedure | Part Name Code |
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---|---|---|---|---|---|
18 | VISOR ASSEMBLY LH | 74320 | - | - | - |
19 | VISOR ASSEMBLY RH | 74310 | - | - | - |
20 | ASSIST GRIP COVER | 74612 |
| - | - |
21 | ASSIST GRIP | - | - | - | - |
22 | VANITY LIGHT ASSEMBLY | 81340 |
| - | - |
23 | ROOF HEADLINING ASSEMBLY | - |
| - | - |
*1 | VISOR HOLDER | - | - |
Procedure | Part Name Code |
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---|---|---|---|---|---|
24 | WINDSHIELD GLASS SUB-ASSEMBLY | - |
| - | - |
25 | WINDSHIELD OUTSIDE MOULDING | 75533G |
| - | - |
26 | NO. 2 WINDOW GLASS ADHESIVE DAM | 56118B |
| - | - |
27 | FRONT WINDOW INNER CENTER MOULDING | 56153C |
| - | - |
28 | NO. 1 WINDSHIELD GLASS STOPPER | 56115A |
| - | - |
29 | NO. 2 WINDSHIELD GLASS STOPPER | 56116C |
| - | - |
30 | NO. 1 WINDSHIELD GLASS STOPPER | 56115A |
| - | - |
*A | for 2-piece Type | *B | for 1-piece Type |
● | Non-reusable part | - | - |
PROCEDURE
1. REMOVE FRONT WIPER ARM HEAD CAP
![]() | Click here
|
2. REMOVE SHIELD CAP
![]() | Click here
|
3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
Click here
4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
Click here
5. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING LH
![]() | Click here
|
6. REMOVE WINDSHIELD LOWER OUTSIDE MOULDING RH
(a) Use the same procedure as for the LH side.
7. REMOVE COWL WATER EXTRACT SHIELD LH
Click here
8. REMOVE COWL WATER EXTRACT SHIELD RH
(a) Use the same procedure as for the LH side.
9. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Click here
10. REMOVE FORWARD RECOGNITION CAMERA
Click here
11. REMOVE RAIN SENSOR (w/ Rain Sensor)
Click here
12. REMOVE INNER REAR VIEW MIRROR ASSEMBLY
w/o EC Mirror: Click here
w/ EC Mirror: Click here
for Digital Inner Mirror: Click here
13. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH
14. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH
(a) Use the same procedure as for the LH side.
15. REMOVE FRONT PILLAR GARNISH LH
![]() | Click here
|
16. REMOVE FRONT PILLAR GARNISH RH
(a) Use the same procedure as for the LH side.
17. REMOVE MAP LIGHT ASSEMBLY
Click here
18. REMOVE VISOR ASSEMBLY LH
Click here
19. REMOVE VISOR ASSEMBLY RH
(a) Use the same procedure as for the LH side.
20. REMOVE ASSIST GRIP COVER
![]() | Click here
|
21. REMOVE ASSIST GRIP
Click here
22. REMOVE VANITY LIGHT ASSEMBLY
![]() | Click here
|
23. DISCONNECT ROOF HEADLINING ASSEMBLY
![]() | Rotation Direction |
![]() | Remove in this Direction (1) |
![]() | Remove in this Direction (2) | - | - |
(1) Turn each visor holders approximately 45° and remove them as indicated by the arrows, in the order shown in the illustration.
(2) Disengage the 4 claws as shown in the illustration to remove the base of each visor holder.
(1) Slightly lower the front section of the roof headlining assembly so that the windshield glass can be removed.
NOTICE:
Do not damage the roof headlining assembly or Toyota Prius vehicle interior.
HINT:
It is not necessary to completely remove the roof headlining assembly.
24. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY
NOTICE:
(a) w/ Windshield Deicer System:
(1) Disconnect the connector.
![]() | Protective Tape | - | - |
(1) Apply protective tape to the area around the installation position of the windshield glass on the Toyota Prius vehicle body to prevent it from being scratched.
*a | Cut | - | - |
(1) Using a knife, cut off the windshield outside moulding as shown in the illustration.
*a | Matchmark | - | - |
(1) Place matchmarks on the windshield glass and Toyota Prius vehicle body at the locations indicated in the illustration.
HINT:
Matchmarks are not necessary if the windshield glass is not going to be reused.
*a | Suction Cup | - | - |
(1) Install the 2 suction cups to the windshield glass.
*1 | Windshield Glass | - | - |
*a | Windshield Knife | *b | Adhesive |
![]() | Pull | - | - |
(1) When using a windshield knife:
NOTICE:
HINT:
Insert the windshield knife in an area where the gap between windshield glass and Toyota Prius vehicle body is large.
*1 | Windshield Glass Stopper | - | - |
*a | Piano Wire | - | - |
(1) When using piano wire:
NOTICE:
*A | for 1-piece Type | *B | for 2-piece Type |
*1 | No. 1 Windshield Glass Stopper | *2 | No. 2 Windshield Glass Stopper |
(1) Disengage the windshield glass stoppers.
NOTICE:
HINT:
Depending on the Toyota Prius vehicle, either 1-piece type or 2-piece type stoppers may be present.
25. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) When reusing the windshield glass:
*a | Back Side | - | - |
(1) Using a scraper, remove the windshield outside moulding.
NOTICE:
26. REMOVE NO. 2 WINDOW GLASS ADHESIVE DAM
(a) When reusing the windshield glass:
*a | Back Side | - | - |
(1) Using a scraper, remove the 3 No. 2 windshield glass adhesive dams.
NOTICE:
27. REMOVE FRONT WINDOW INNER CENTER MOULDING
*a | Back Side | *b | Matchmark |
(1) Place matchmarks on the windshield glass at the locations indicated in the illustration.
(2) Using a scraper, remove the front window inner center moulding.
NOTICE:
28. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)
(a) When reusing windshield glass:
*a | Back Side | - | - |
(1) Remove the 2 No. 1 windshield glass stoppers as shown in the illustration.
NOTICE:
29. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) When reusing the windshield glass:
*a | Back Side | - | - |
(1) Using a scraper, remove the 2 No. 2 windshield glass stoppers.
NOTICE:
30. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
*1 | No. 1 Windshield Glass Stopper | - | - |
(1) Remove the 2 No. 1 windshield glass stoppers from the Toyota Prius vehicle body.
NOTICE:
Be sure to replace the No. 1 windshield glass stoppers with new ones.
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION) Procedure | Part Name Code |
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---|---|---|---|---|---|
1 | NO. 1 WINDSHIELD GLASS STOPPER | 56115A |
| - | - |
2 | NO. 2 WINDSHIELD GLASS STOPPER | 56116C |
| - | - |
3 | FRONT WINDOW INNER CENTER MOULDING | 56153C |
| - | - |
4 | NO. 2 WINDOW GLASS ADHESIVE DAM | 56118B |
| - | - |
5 | WINDSHIELD OUTSIDE MOULDING | 75533G |
| - | - |
6 | WINDSHIELD GLASS SUB-ASSEMBLY | - |
| - | - |
7 | INSPECT FOR LEAK AND REPAIR | - |
| - | - |
● | Non-reusable part | - | - |
Procedure | Part Name Code |
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---|---|---|---|---|---|
8 | ROOF HEADLINING ASSEMBLY | - |
| - | - |
9 | VANITY LIGHT ASSEMBLY | 81340 | - | - | - |
10 | ASSIST GRIP SUB-ASSEMBLY | 74610E |
| - | - |
11 | VISOR ASSEMBLY RH | 74310 | - | - | - |
12 | VISOR ASSEMBLY LH | 74320 | - | - | - |
*1 | VISOR HOLDER | - | - |
Procedure | Part Name Code |
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---|---|---|---|---|---|
13 | MAP LIGHT ASSEMBLY | - | - | - | - |
14 | FRONT PILLAR GARNISH LH | 62212 |
| - | - |
15 | FRONT PILLAR GARNISH RH | 62211 |
| - | - |
16 | FRONT DOOR OPENING TRIM WEATHERSTRIP RH | 62311B | - | - | - |
17 | FRONT DOOR OPENING TRIM WEATHERSTRIP LH | 62312B | - | - | - |
18 | INNER REAR VIEW MIRROR ASSEMBLY | 87810 | - | - | - |
19 | RAIN SENSOR | 89941 | - | - | - |
20 | FORWARD RECOGNITION CAMERA | 8646C | - | - | - |
21 | COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY | 55708 | - | - | - |
22 | COWL WATER EXTRACT SHIELD RH | 55753D | - | - | - |
23 | COWL WATER EXTRACT SHIELD LH | 55754F | - | - | - |
24 | WINDSHIELD LOWER OUTSIDE MOULDING LH | 75536D | - | - | - |
25 | WINDSHIELD LOWER OUTSIDE MOULDING RH | 75535F | - | - | - |
26 | FRONT WIPER ARM AND BLADE ASSEMBLY LH | - |
| - | - |
27 | FRONT WIPER ARM AND BLADE ASSEMBLY RH | - |
| - | - |
28 | INSPECT FRONT WIPER ARM AND BLADE ASSEMBLY | - |
| - | - |
29 | SHIELD CAP | 85247 | - | - | - |
30 | FRONT WIPER ARM HEAD CAP | 85292B | - | - | - |
31 | ADJUST FORWARD RECOGNITION CAMERA | 8646C | - | - |
|
*A | w/ Rain Sensor | *B | for M20A-FXS |
*C | for 2ZR-FXE | - | - |
![]() | N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
PROCEDURE
1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
*1 | No. 1 Windshield Glass Stopper | - | - |
(1) Install 2 new No. 1 windshield glass stoppers to the Toyota Prius vehicle body as shown in the illustration.
HINT:
Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.
2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
*a | Back Side | *b | Ceramic Notch |
*c | Windshield Glass Edge Side | - | - |
Standard Dimension:
Area | Dimension | Area | Dimension |
---|---|---|---|
a | 27.8 mm (1.094 in.) | - | - |
(1) Using a brush or sponge, coat the installation area of 2 new No. 2 windshield glass stoppers with glass primer.
NOTICE:
HINT:
If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.
(2) Install the 2 No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.
HINT:
Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.
3. INSTALL FRONT WINDOW INNER CENTER MOULDING
*a | Back Side | - | - |
![]() | Glass Primer | - | - |
Standard Dimension:
Item | Dimension | Item | Dimension |
---|---|---|---|
a | 17.5 to 20.5 mm (0.689 to 0.807 in.) | - | - |
(1) Using a brush or sponge, coat the adhesive application area with glass primer.
NOTICE:
HINT:
If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.
*a | Back Side | - | - |
(1) Install the new front window inner center moulding to the windshield glass as shown in the illustration.
Standard Dimension:
Item | Dimension | Item | Dimension |
---|---|---|---|
a | 0.6 mm (0.0236 in.) | b | -2.0 to 2.0 mm (-0.0787 to 0.0787 in.) |
NOTICE:
Do not damage the front window inner center moulding.
(2) Remove the matchmarks.
4. INSTALL NO. 2 WINDOW GLASS ADHESIVE DAM
*a | Back Side | *b | Ceramic Notch |
Reference Measurement:
Area | Measurement | Area | Measurement |
---|---|---|---|
a | 0.0 mm (0.0 in.) | b | 82.1 to 83.1 cm (2.69 to 2.73 ft.) |
c | 83.2 to 84.2 cm (2.73 to 2.76 ft.) | d | 128.8 to 129.8 cm (4.22 to 4.26 ft.) |
(1) Using a brush or sponge, coat the installation area of 3 new windshield glass adhesive dams with glass primer.
NOTICE:
HINT:
If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.
(2) Install the 3 windshield glass adhesive dams to the windshield glass as shown in the illustration.
5. INSTALL WINDSHIELD OUTSIDE MOULDING
*a | Back Side | - | - |
Reference Measurement / Standard Dimension:
Area | Measurement | Area | Dimension |
---|---|---|---|
a | 6.9 mm (0.272 in.) | b | -3.0 to 3.0 mm (-0.118 to 0.118 in.) |
(1) Using a brush or sponge, coat the installation area of a new windshield outside moulding with glass primer.
NOTICE:
HINT:
If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.
(2) Install the windshield outside moulding to the windshield glass as shown in the illustration.
6. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY
NOTICE:
*a | Matchmark | *b | Suction Cup |
(1) Prepare to install the windshield glass by the below procedure.
NOTICE:
Check that the windshield glass stoppers are attached to the vehicle body correctly.
NOTICE:
*1 | Windshield Outside Moulding | *2 | Windshield Glass Adhesive Dam |
*a | Back Side | - | - |
![]() | Glass Primer | - | - |
Standard Dimension:
Item | Dimension | Item | Dimension |
---|---|---|---|
a | 10.5 mm (0.413 in.) or more | b | 10.5 mm (0.413 in.) or more |
c | 10.5 mm (0.413 in.) or more | d | 8.0 mm (0.3150 in.) or more |
e | 18 mm (0.709 in.) or more | - | - |
(1) Using a brush or sponge, coat the adhesive application area with glass primer.
NOTICE:
HINT:
*a | Nozzle | - | - |
(1) Prepare to apply adhesive to the windshield glass by the below procedure.
Adhesive:
Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent
Standard Dimension:
Item | Dimension | Item | Dimension |
---|---|---|---|
a | 10.0 to 13.0 mm (0.394 to 0.512 in.) | b | 6.0 to 9.0 mm (0.236 to 0.354 in.) |
*1 | Windshield Outside Moulding | *2 | Windshield Glass Adhesive Dam |
*a | Back Side | - | - |
![]() | Adhesive | - | - |
(1) Apply adhesive to the windshield glass, as shown in the illustration.
Standard Dimension:
Item | Dimension | Item | Dimension |
---|---|---|---|
a | 11.5 mm (0.453 in.) | b | 11.5 mm (0.453 in.) |
c | 11.4 mm (0.449 in.) | d | 4.0 mm (0.157 in.) |
e | 6.0 mm (0.236 in.) | - | - |
HINT:
Apply adhesive onto the ceramic notches.
*a | Matchmark | *b | Suction Cup |
(1) Install the windshield glass.
NOTICE:
HINT:
Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.
HINT:
Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the Toyota Prius vehicle.
(f) w/ Windshield Deicer System:
(1) Connect the connector.
7. INSPECT FOR LEAK AND REPAIR
(1) Inspect for leaks by the below procedure.
1. After the adhesive has hardened, apply water from the outside of the Toyota Prius vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.
8. INSTALL ROOF HEADLINING ASSEMBLY
(1) Return the front section of the roof headlining assembly to its original position.
NOTICE:
Do not damage the roof headlining assembly or Toyota Prius vehicle interior.
![]() | Install in this Direction | - | - |
(1) Engage the 4 claws to install the base of each visor holder.
(2) Install the 2 visor holders as shown in the illustration.
9. INSTALL VANITY LIGHT ASSEMBLY
10. INSTALL ASSIST GRIP SUB-ASSEMBLY
![]() | Click here
|
11. INSTALL VISOR ASSEMBLY RH
12. INSTALL VISOR ASSEMBLY LH
13. INSTALL MAP LIGHT ASSEMBLY
14. INSTALL FRONT PILLAR GARNISH LH
![]() | Click here
|
15. INSTALL FRONT PILLAR GARNISH RH
(a) Use the same procedure as for the LH side.
16. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH
17. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH
18. INSTALL INNER REAR VIEW MIRROR ASSEMBLY
w/o EC Mirror: Click here
w/ EC Mirror: Click here
for Digital Inner Mirror: Click here
19. INSTALL RAIN SENSOR (w/ Rain Sensor)
Click here
20. INSTALL FORWARD RECOGNITION CAMERA
Click here
21. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Click here
22. INSTALL COWL WATER EXTRACT SHIELD RH
23. INSTALL COWL WATER EXTRACT SHIELD LH
24. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING LH
25. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING RH
26. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
![]() | Click here
|
27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
![]() | Click here
|
28. INSPECT FRONT WIPER ARM AND BLADE ASSEMBLY
![]() | Click here
|
29. INSTALL SHIELD CAP
30. INSTALL FRONT WIPER ARM HEAD CAP
31. ADJUST FORWARD RECOGNITION CAMERA
(a) If the forward recognition camera has been replaced with a new one or the windshield glass has been removed and installed, it is necessary to perform Forward Recognition Camera Learning.
HINT:
Forward Recognition Camera Learning can be performed by using either One Time Recognition or Driving Adjustment.
Target Adjustment(One Time Recognition): Click here
Driving Adjustment: Click here
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