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Toyota Prius: Seat Belt Warning System (w/ Occupant Classification System)

Toyota Prius (XW60) 2023-2025 Service Manual / Vehicle Interior / Seat Belt / Seat Belt Warning System (w/ Occupant Classification System)

Precaution

PRECAUTION

PRECAUTION FOR DISCONNECTING CABLE FROM NEGATIVE (-) AUXILIARY BATTERY TERMINAL

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click here

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click here

Parts Location

PARTS LOCATION

ILLUSTRATION

*1

NO. 2 SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY)

-

-

ILLUSTRATION

*1

MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU)

*2

POWER DISTRIBUTION BOX ASSEMBLY

*3

HYBRID Toyota Prius Vehicle CONTROL ECU

*4

COMBINATION METER ASSEMBLY

- SEAT BELT WARNING BUZZER

*5

FRONT SEAT BELT WARNING LIGHT

*6

REAR SEAT BELT WARNING LIGHT

*7

AIRBAG ECU ASSEMBLY

*8

DLC3

ILLUSTRATION

*1

FRONT SEAT INNER BELT ASSEMBLY LH

*2

FRONT SEAT INNER BELT ASSEMBLY RH

*3

FRONT SEAT ADJUSTER ASSEMBLY RH

- FRONT OCCUPANT CLASSIFICATION SENSOR LH

- REAR OCCUPANT CLASSIFICATION SENSOR LH

-

-

ILLUSTRATION

*1

REAR DOOR LOCK WITH MOTOR ASSEMBLY RH

- DOOR COURTESY SWITCH

*2

REAR DOOR LOCK WITH MOTOR ASSEMBLY LH

- DOOR COURTESY SWITCH

*3

REAR SEAT INNER BELT ASSEMBLY RH

*4

REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH

System Diagram

SYSTEM DIAGRAM

Communication Table

Sender

Receiver

Signal

Communication Method

Airbag ECU assembly

Combination meter assembly

  • Front seat inner belt assembly RH buckle switch
  • Occupant detection signal (for passenger side)

CAN

Main body ECU (Multiplex network body ECU)

Combination meter assembly

  • Rear seat inner belt buckle switch (LH/RH/Center)
  • Rear door courtesy light switch signal (LH/RH)

No. 2 skid control ECU (brake actuator assembly)

Combination meter assembly

  • Toyota Prius Vehicle speed
  • Parking brake switch

Hybrid vehicle control ECU

Combination meter assembly

Shift position

Power distribution box assembly

Main body ECU (multiplex network body ECU)

Rear seat inner belt buckle switch (LH/RH/Center)

CXPI

System Description

SYSTEM DESCRIPTION

SEAT BELT WARNING SYSTEM DESCRIPTION

(a) Seat belt warning light operation for driver seat belt:

The seat belt warning light on the combination meter assembly illuminates, blinks or turns off in accordance with the driver seat belt state, vehicle speed, shift lever position and parking brake state.

(b) Seat belt warning light operation for front passenger seat belt:

The seat belt warning light on the combination meter assembly illuminates, blinks or turns off in accordance with whether the front passenger seat is occupied, the front passenger seat belt state, Toyota Prius vehicle speed, shift lever position and parking brake state.

(c) Seat belt warning light operation for rear seat belt:

The rear seat belt warning light on the combination meter assembly illuminates, blinks or turns off in accordance with the rear door state, rear seat belt state, vehicle speed, shift lever position and parking brake state.

(d) Seat belt warning buzzer operation for front seat belt:

After turning the ignition switch to ON, if the driver seat belt is not fastened within 1.8 seconds, the seat belt warning buzzer in the combination meter assembly will sound at an interval of 1.2 seconds for 6 seconds.

When the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or more with the front passenger seat occupied and the driver or front passenger seat belt not fastened, the seat belt warning buzzer in the combination meter assembly sounds once.

When 18 seconds have passed after the buzzer sounded, the seat belt warning buzzer in the combination meter assembly will sound at an interval of 1.2 seconds for 6 seconds.

After that, the seat belt warning buzzer in the combination meter assembly will sound at an interval of 0.4 seconds for 100 seconds.

(e) Seat belt warning buzzer operation for rear seat belt:

When the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or more with a rear seat belt not fastened, the seat belt warning buzzer in the combination meter assembly sounds once.

When 18 seconds have passed after the buzzer sounded, the seat belt warning buzzer in the combination meter assembly will sound at an interval of 1.2 seconds for 6 seconds.

After that, the seat belt warning buzzer in the combination meter assembly will sound at an interval of 0.4 seconds for 66 seconds.

FUNCTION OF MAIN COMPONENTS

Component

Function

Front seat inner belt assembly LH

Informs the combination meter assembly of the driver seat belt condition (fastened or unfastened).

Front seat inner belt assembly RH

Informs the airbag ECU assembly of front passenger seat belt condition (fastened or unfastened).

  • Front occupant classification sensor LH (Front seat adjuster assembly RH)
  • Rear occupant classification sensor LH (Front seat adjuster assembly RH)

Informs the airbag ECU assembly of the front passenger seat condition (occupied or unoccupied).

Combination meter assembly

  • Illuminates, blinks or turns off the seat belt warning light.
  • Illuminates, blinks or turns off the rear seat belt warning light.
  • Sounds the seat belt warning buzzer.
  • Rear seat inner belt assembly RH
  • Rear seat inner with center belt assembly LH

Sends the rear seat belt buckle switch signal to the power distribution box assembly.

  • Rear door lock with motor assembly LH
  • Rear door lock with motor assembly RH

Sends the rear door courtesy switch signal to the power distribution box assembly.

Main body ECU (multiplex network body ECU)

Sends the rear seat belt buckle switch signal and rear door courtesy light switch signal to the combination meter assembly via CAN communication.

Power distribution box assembly

Sends the rear seat belt buckle switch signal to the main body ECU (multiplex network body ECU) via CXPI communication.

No. 2 skid control ECU (brake actuator assembly)

  • Sends the Toyota Prius vehicle speed signal to the combination meter assembly via CAN communication.
  • Sends the parking brake switch signal to the combination meter assembly via CAN communication.

Hybrid vehicle control ECU

Sends the shift position signal to the combination meter assembly via CAN communication.

Airbag ECU assembly

Sends the front passenger seat belt buckle switch signal and occupant detection signal to the combination meter assembly via CAN communication.

How To Proceed With Troubleshooting

CAUTION / NOTICE / HINT

HINT:

  • Use the following procedure to troubleshoot the seat belt warning system.
  • *: Use the GTS.

PROCEDURE

1.

Toyota Prius Vehicle BROUGHT TO WORKSHOP

NEXT

2.

CUSTOMER PROBLEM ANALYSIS

(a) Interview the customer to confirm the problem.

Click here

NEXT

3.

PRE-CHECK

(a) Measure the auxiliary battery voltage with the ignition switch off.

Standard Voltage:

11 to 14 V

If the voltage is below 11 V, recharge or replace the auxiliary battery before proceeding to the next step.

(b) Check the fuses and relays.

(c) Check the connector connections and terminals to make sure that there are no abnormalities such as loose connections, deformation, etc.

NEXT

4.

CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM*

(a) Using the GTS, check for CAN communication system DTCs.

for HEV Model: Click here

for PHEV Model: Click here

Result

Proceed to

CAN DTCs are not output

A

CAN DTCs are output

B

B

GO TO CAN COMMUNICATION SYSTEM

for HEV Model: Click here

for PHEV Model: Click here

A

5.

CHECK COMMUNICATION FUNCTION OF CXPI COMMUNICATION SYSTEM*

(a) Using the GTS, check for CXPI communication system DTCs.

Click here

Result

Proceed to

CXPI DTCs are not output

A

CXPI DTCs are output

B

B

GO TO CXPI COMMUNICATION SYSTEM

A

6.

CHECK COMBINATION METER ASSEMBLY

(a) Check the operation of the speedometer, shift indicator and brake warning light on the combination meter assembly.

OK:

The speedometer, shift indicator and brake warning light on the combination meter assembly operate normally.

NG

GO TO METER / GAUGE SYSTEM

OK

7.

PROBLEM SYMPTOMS TABLE

(a) Refer to Problem Symptoms Table.

Click here

Result

Proceed to

Fault is not listed in Problem Symptoms Table

A

Fault is listed in Problem Symptoms Table

B

B

GO TO STEP 9

A

8.

OVERALL ANALYSIS AND TROUBLESHOOTING*

(a) Data List / Active Test

Click here

(b) Terminals of ECU

Click here

(c) Inspection

NEXT

9.

REPAIR OR REPLACE

NEXT

10.

CONFIRMATION TEST

NEXT

END

Operation Check

OPERATION CHECK

HINT:

The seat belt warning light (in the combination meter assembly) is for both the driver seat and the passenger seat.

INSPECT DRIVER SEAT BELT WARNING LIGHT

(a) Turn the ignition switch off.

(b) Turn the ignition switch to ON.

(c) When the driver seat belt is not fastened, check that the seat belt warning light on the combination meter assembly blinks for 6 seconds.

Check that the seat belt warning light on the combination meter assembly changes from blinking to turns off.

(d) Lift the Toyota Prius vehicle.

Click here

(e) Turn the ignition switch to ON (READY).

(f) Check the status of the seat belt warning light (in the combination meter assembly) under the conditions below.

(1) Check that the seat belt warning light (in the combination meter assembly) blinks when the driver seat belt is unfastened, the shift position is not in P and the parking brake is released.

(2) Check that the seat belt warning light (in the combination meter assembly) blinks when the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or higher with the driver seat belt unfastened.

Check that after 106 seconds, the seat belt warning light (in the combination meter assembly) changes from blinking to on.

(3) Check that the seat belt warning light (in the combination meter assembly) changes to on when the seat belt warning light (in the combination meter assembly) is blinking, the Toyota Prius vehicle speed is 1.75 km/h (1 mph) or less and the shift position is changed to P.

(4) Check that the seat belt warning light (in the combination meter assembly) changes to on when the seat belt warning light (in the combination meter assembly) is blinking, the vehicle speed is 1.75 km/h (1 mph) or less and the parking brake is not released.

(5) Check that the seat belt warning light (in the combination meter assembly) turns off when the driver seat belt is fastened with the seat belt warning light (in the combination meter assembly) on or blinking.

INSPECT FRONT PASSENGER SEAT BELT WARNING LIGHT

HINT:

The seat belt warning light on the combination meter assembly is used for both the driver seat and front passenger seat.

(a) Turn the ignition switch to ON.

(b) Check that the seat belt warning light (in the combination meter assembly) turns on with a passenger seated in the passenger seat, the passenger seat belt unfastened and under the following conditions.

(1) Change the shift position to P.

(2) The parking brake is not released.

(c) Fasten the driver seat belt.

(d) Lift the Toyota Prius vehicle.

Click here

(e) Turn the ignition switch to ON (READY).

(f) Place a weight of 20 kg (44.1 lb) on the front passenger seat.

NOTICE:

When placing the load on the passenger seat, do not let it touch the seatback.

(g) Check the status of the seat belt warning light (in the combination meter assembly) under the conditions below.

(1) Check that the seat belt warning light (in the combination meter assembly) blinks when the passenger seat belt is unfastened, the shift position is not in P and the parking brake is released.

(2) Check that the seat belt warning light (in the combination meter assembly) blinks when the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or higher with the passenger seat belt unfastened.

Check that after 106 seconds, the seat belt warning light (in the combination meter assembly) changes from blinking to on.

(3) Check that the seat belt warning light (in the combination meter assembly) changes to on when the seat belt warning light (in the combination meter assembly) is blinking, the Toyota Prius vehicle speed is 1.75 km/h (1 mph) or less and the shift position is changed to P.

(4) Check that the seat belt warning light (in the combination meter assembly) changes to on when the seat belt warning light (in the combination meter assembly) is blinking, the vehicle speed is 1.75 km/h (1 mph) or less and the parking brake is not released.

(5) Check that the seat belt warning light (in the combination meter assembly) turns off when the passenger seat belt is fastened with the seat belt warning light (in the combination meter assembly) on or blinking.

INSPECT REAR SEAT BELT WARNING LIGHT

(a) Turn the ignition switch off.

*1

Combination Meter Assembly (Rear Seat Belt Warning Light )

*a

LH

*b

Center

*c

RH

(b) Unfasten the rear seat belt.

(c) Turn the ignition switch to ON.

(d) Check that the rear seat belt warning light (in the combination meter assembly) turns on.

(e) Check that the rear seat belt warning light turns on for approximately 66 seconds and then turns off.

(f) Fasten the rear seat belt.

(g) With the rear seat belt warning light off, check that the rear seat belt warning light in the combination meter assembly turns on again when the rear seat belt is unfastened.

INSPECT DRIVER SEAT BELT WARNING BUZZER

HINT:

Using the GTS, check that the customization setting for the seat belt warning buzzer (in the combination meter assembly) is on.

Click here

(a) Turn the ignition switch off.

(b) Turn the ignition switch to ON.

(c) After turning the ignition switch to ON, wait for approximately 1.8 seconds with the driver seat belt not fastened check that the seat belt warning buzzer in the combination meter assembly sounds at an interval of 1.2 seconds for 6 seconds.

(d) Lift the Toyota Prius vehicle.

Click here

(e) Turn the ignition switch to ON (READY).

(f) Check that the seat belt warning buzzer (in the combination meter assembly) sounds once when the vehicle is driven at approximately 20 km/h (12 mph) or higher with the seat belt unfastened.

(g) After 18 seconds have passed after the buzzer sounds once, check that the seat belt warning buzzer (in the combination meter assembly) sounds intermittently at 1.2-second intervals for 6 seconds.

(h) After the buzzer has sounded intermittently at 1.2-second intervals for 6 seconds, check that the interval changes and the buzzer sounds intermittently at 0.4-second intervals for 100 seconds.

(i) When 106 seconds have passed after the buzzer started sounding intermittently, check that the seat belt warning buzzer (in the combination meter assembly) stops.

(j) After the seat belt warning buzzer (in the combination meter assembly) stops, check that the buzzer sounds once and then once again sounds intermittently when the seat belt is fastened and then unfastened again, and then the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or higher.

(k) Check that the seat belt warning buzzer (in the combination meter assembly) stops when the shift position is changed to R while the seat belt warning buzzer (in the combination meter assembly) is sounding.

Check that the buzzer once again sounds intermittently when the shift position is changed to D again and the Toyota Prius vehicle is driven at approximately 5 km/h (3 mph) or higher with the seat belt unfastened.

INSPECT FRONT PASSENGER SEAT BELT WARNING BUZZER

HINT:

Using the GTS, check that the customization setting for the seat belt warning buzzer (in the combination meter assembly) is on.

Click here

(a) Lift the Toyota Prius vehicle.

Click here

(b) Fasten the driver seat belt.

(c) Turn the ignition switch to ON (READY).

(d) Place a weight of 20 kg (44.1 lb) on the front passenger seat.

NOTICE:

When placing the load on the passenger seat, do not let it touch the seatback.

(e) Check that the seat belt warning buzzer (in the combination meter assembly) sounds once when the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or higher with the seat belt unfastened.

(f) After 18 seconds have passed after the buzzer sounds once, check that the seat belt warning buzzer (in the combination meter assembly) sounds intermittently at 1.2-second intervals for 6 seconds.

(g) After the buzzer has sounded intermittently at 1.2-second intervals for 6 seconds, check that the interval changes and the buzzer sounds intermittently at 0.4-second intervals for 100 seconds.

(h) When 106 seconds have passed after the buzzer started sounding intermittently, check that the seat belt warning buzzer (in the combination meter assembly) stops.

(i) After the seat belt warning buzzer (in the combination meter assembly) stops, check that the buzzer sounds once and then once again sounds intermittently when the seat belt is fastened and then unfastened again, and then the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or higher.

(j) Check that the seat belt warning buzzer (in the combination meter assembly) stops when the shift position is changed to R while the seat belt warning buzzer (in the combination meter assembly) is sounding.

Check that the buzzer once again sounds intermittently when the shift position is changed to D again and the Toyota Prius vehicle is driven at approximately 5 km/h (3 mph) or higher with the seat belt unfastened.

INSPECT REAR SEAT BELT WARNING BUZZER

HINT:

The seat belt warning buzzer can be customized. Make sure that this function is ON.

Click here

(a) Lift the Toyota Prius vehicle.

Click here

(b) Fasten the driver seat belt.

(c) Turn the ignition switch to ON (READY).

(d) Ensure that the rear seat belt is fastened, and then unfasten it.

(e) Check that the seat belt warning buzzer (in the combination meter assembly) sounds once when the rear seat belt is fastened and then unfastened, and then the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or higher.

(f) After 18 seconds have passed after the buzzer sounds once, check that the seat belt warning buzzer (in the combination meter assembly) sounds intermittently at 1.2-second intervals for 6 seconds.

(g) After the buzzer has sounded intermittently at 1.2-second intervals for 6 seconds, check that the interval changes and the buzzer sounds intermittently at 0.4-second intervals for 66 seconds.

(h) When 72 seconds have passed after the buzzer started sounding intermittently, check that the seat belt warning buzzer (in the combination meter assembly) stops.

(i) After the seat belt warning buzzer (in the combination meter assembly) stops, check that the buzzer sounds once and then once again sounds intermittently when the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or higher with the rear seat belt unfastened.

(j) Check that the seat belt warning buzzer (in the combination meter assembly) stops when the shift position is changed to R while the seat belt warning buzzer (in the combination meter assembly) is sounding.

Check that the buzzer once again sounds intermittently when the shift position is changed to D again and the Toyota Prius vehicle is driven at approximately 5 km/h (3 mph) or higher with the rear seat belt unfastened.

Customize Parameters

CUSTOMIZE PARAMETERS

CUSTOMIZE SEAT BELT WARNING SYSTEM

NOTICE:

  • When the customer requests a change in a function, first make sure that the function can be customized.
  • Be sure to make a note of the current settings before customizing.
  • When troubleshooting a function, first make sure that the function is set to the default setting.
  • These buzzers should be on for safe driving. Perform this procedure only if it is necessary to set the buzzer to off (disabled).

HINT:

The following items can be customized.

(a) Customizing with the GTS

(1) Connect the GTS to the DLC3.

(2) Turn the ignition switch to ON.

(3) Turn the GTS on.

(4) Enter the following menus: Customize Setting / Warning.

(5) Select the setting by referring to the table below.

Warning

Tester Display

Description

Default

Setting

ECU

Driver Seatbelt Warning Buzzer Function

Enables sounding of the driver seat belt warning buzzer

ON

$00:OFF,$01:ON

Combination meter assembly

Passenger Seatbelt Warning Buzzer Function

Enables sounding of the front passenger seat belt warning buzzer

ON

$00:OFF,$01:ON

Combination meter assembly

Rear Right Seatbelt Warning Buzzer Function

Enables sounding of the rear RH seat belt warning buzzer

ON

$00:OFF,$01:ON

Combination meter assembly

Rear Left Seatbelt Warning Buzzer Function

Enables sounding of the rear LH seat belt warning buzzer

ON

$00:OFF,$01:ON

Combination meter assembly

Rear Center Seatbelt Warning Buzzer Function

Enables sounding of the rear center seat belt warning buzzer

ON

$00:OFF,$01:ON

Combination meter assembly

HINT:

These settings are only valid when the Toyota Prius vehicle is driven at approximately 20 km/h (12 mph) or more.

Problem Symptoms Table

PROBLEM SYMPTOMS TABLE

HINT:

Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Seat Belt Warning System

Symptom

Suspected Area

Link

Driver side seat belt warning light does not operate

Refer to the "Driver side seat belt warning light does not operate''

Front passenger side seat belt warning light does not operate

Refer to the "Front passenger side seat belt warning light does not operate''

Rear seat belt warning light malfunction

Refer to the "Rear Seat Belt Warning Light Malfunction"

Driver and front passenger seat belt warning light does not operate

Combination meter assembly

Seat belt warning buzzer does not operate

Check customized settings using the GTS

Combination meter assembly

Terminals Of Ecu

TERMINALS OF ECU

CHECK POWER DISTRIBUTION BOX ASSEMBLY AND MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU)

(a) Remove the main body ECU (multiplex network body ECU) from the power distribution box assembly.

Click here

(b) Measure the voltage and resistance according to the value(s) in the table below.

Terminal No. (Symbol)

Terminal Description

Condition

Specified Condition

z1-13 (GND1) - Body ground

Ground

Always

Below 1 Ω

z1-14 (GND2) - Body ground

Ground

Always

Below 1 Ω

z1-26 (BECU) - Body ground

Auxiliary battery power supply

Ignition switch off

11 to 14 V

z1-27 (IGR) - Body ground

IG power supply

Ignition switch ON

11 to 14 V

Ignition switch off

Below 1 V

(c) Reconnect the power distribution box assembly connectors.

(d) Measure the voltage according to the value(s) in the table below.

Terminal No. (Symbol)

Terminal Description

Condition

Specified Condition

R17-1 (RCTY) - Body ground

Rear door courtesy light switch (for RH) input

Rear door RH open → closed

Below 1 V → 11 to 14 V or pulse output (maximum 14 V)

R17-26 (LCTY) - Body ground

Rear door courtesy light switch (for LH) input

Rear door LH open → closed

Below 1 V → 11 to 14 V or pulse output (maximum 14 V)

R17-4 - Body ground

Rear center seat belt buckle switch signal

Rear center seat belt fastened

11 to 14 V

Rear center seat belt unfastened

Below 1 V

R17-8 - Body ground

Rear RH seat belt buckle switch signal

Rear RH seat belt fastened

11 to 14 V

Rear RH seat belt unfastened

Below 1 V

R17-19 - Body ground

Rear LH seat belt buckle switch signal

Rear LH seat belt fastened

11 to 14 V

Rear LH seat belt unfastened

Below 1 V

CHECK AIRBAG ECU ASSEMBLY

Terminal No.

Terminal Symbol

Destination

R1-18

GNDR

Front seat inner belt assembly RH

R1-27

RBE

R1-24

SVC

Occupant classification sensor (Front seat adjuster assembly RH)

R1-31

SGD

R1-32

SIG

CHECK COMBINATION METER ASSEMBLY

(a) Disconnect the K18 combination meter assembly connector.

(b) Measure the resistance and voltage according to the value(s) in the table below.

HINT:

Measure the values on the wire harness side with the connector disconnected.

Terminal No. (Symbol)

Terminal Description

Condition

Specified Condition

K18-1 (EP) - Body ground

Ground

Always

Below 1 Ω

K18-2 (ES) - Body ground

Ground

Always

Below 1 Ω

K18-5 (B) - Body ground

Auxiliary battery power supply

Always

11 to 14 V

K18-6 (IG ) - Body ground

Ignition power supply

Ignition switch off

Below 1 V

Ignition switch ON

11 to 14 V

K18-29 (BKL) - Body ground

Driver side seat belt buckle switch signal

Driver side seat belt fastened

1 MΩ or higher

Driver side seat belt unfastened

Below 1 Ω

Diagnosis System

DIAGNOSIS SYSTEM

CHECK DLC3

(a) Check the DLC3.

Click here

INSPECT AUXILIARY BATTERY VOLTAGE

(a) Measure the auxiliary battery voltage with the ignition switch off.

Standard Voltage:

11 to 14 V

If the voltage is below 11 V, recharge or replace the auxiliary battery.

Data List / Active Test

DATA LIST / ACTIVE TEST

DATA LIST

NOTICE:

In the following table, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not.

HINT:

Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time.

(a) Read the Data List according to the display on the GTS.

Body Electrical > Combination Meter > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Driver Buckle Switch

Driver seat belt buckle switch

Fastened or Not Fastened

Fastened: Driver seat belt buckle switch fastened

Not Fastened: Driver seat belt buckle switch unfastened

-

Driver Seatbelt Warning Buzzer Function

Driver seat belt warning buzzer

OFF or ON

Customize setting displayed

-

Passenger Seatbelt Warning Buzzer Function

Front passenger seat belt warning buzzer

OFF or ON

Customize setting displayed

-

Rear Right Seatbelt Warning Buzzer Function

Rear RH seat belt warning buzzer

OFF or ON

Customize setting displayed

-

Rear Left Seatbelt Warning Buzzer Function

Rear LH seat belt warning buzzer

OFF or ON

Customize setting displayed

-

Rear Center Seatbelt Warning Buzzer Function

Rear center seat belt warning buzzer

OFF or ON

Customize setting displayed

-

Body Electrical > Power Distribution Box > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Passenger Seat Buckle Switch Status

Front passenger seat belt buckle switch

Set, Unset or Unknown

Set: Front passenger seat belt buckle switch fastened

Unset: Front passenger seat belt buckle switch unfastened

Unknown: Data is not determined

Although the item is displayed on the GTS, it is not applicable to this Toyota Prius vehicle.

Passenger Seat Occupant Sensor Status

Front passenger occupant detection sensor

OFF, ON or Unknown

OFF: Front passenger seat not occupied

ON: Front passenger seat occupied

Unknown: Data is not determined

Although the item is displayed on the GTS, it is not applicable to this Toyota Prius vehicle.

Rear Seat RH Buckle Switch Status

Rear RH seat belt buckle switch

Set, Unset or Unknown

Set: Rear RH seat belt buckle switch fastened

Unset: Rear RH seat belt buckle switch unfastened

Unknown: Data is not determined

-

Rear Seat Center Buckle Switch Status

Rear center seat belt buckle switch

Set, Unset or Unknown

Set: Rear center seat belt buckle switch fastened

Unset: Rear center seat belt buckle switch unfastened

Unknown: Data is not determined

-

Rear Seat LH Buckle Switch Status

Rear LH seat belt buckle switch

Set, Unset or Unknown

Set: Rear LH seat belt buckle switch fastened

Unset: Rear LH seat belt buckle switch unfastened

Unknown: Data is not determined

-

Body Electrical > Main Body > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

RR Door Courtesy Switch Status

Rear door courtesy light switch RH

Close or Open

Close: Rear door RH closed

Open: Rear door RH open

-

RL Door Courtesy Switch Status

Rear door courtesy light switch LH

Close or Open

Close: Rear door LH closed

Open: Rear door LH open

-

Body Electrical > SRS Airbag > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Driver Seat Buckle Switch Status

Driver seat belt buckle switch

Unknown, Unbuckle, Buckle, Malfunction

Unknown: Data is not determined

Unbuckle: Driver seat belt buckle switch unfastened

Buckle: Driver seat belt buckle switch fastened

Malfunction: Driver seat belt buckle switch is malfunctioning

Although the item is displayed on the GTS, it is not applicable to this Toyota Prius vehicle.

Passenger Seat Buckle Switch Status

Passenger seat belt buckle switch

Unknown, Unbuckle, Buckle, Malfunction

Unknown: Data is not determined

Unbuckle: Front passenger seat belt buckle switch unfastened

Buckle: Front passenger seat belt buckle switch fastened

Malfunction: Front passenger seat belt buckle switch is malfunctioning

-

ACTIVE TEST

HINT:

Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

(a) Perform the Active Test according to the display on the GTS.

Body Electrical > Combination Meter > Active Test

Tester Display

Measurement Item

Control Range

Diagnostic Note

Driver Side Seat Belt Warning

Driver seat belt warning light

OFF or ON

-

Rear Seat Belt Warning

Rear seat belt warning light

OFF or ON

-

Driver Side Seat Belt Warning Light does not Operate

DESCRIPTION

The combination meter assembly blinks or turns off the seat belt warning light on the combination meter assembly in accordance with the state of the front seat inner belt assembly of the driver seat.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • The seat belt warning system uses the CAN communication system and CXPI communication system. First, confirm that there is no malfunction in the CAN communication system and CXPI communication system. Refer to the How to Proceed with Troubleshooting procedure.

    Click here

  • When replacing the combination meter assembly, always replace it with a new one. If a combination meter assembly which was installed to another Toyota Prius vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored.
  • When replacing the combination meter assembly, update the ECU security key.

    Click here

HINT:

  • The seat belt warning light on the combination meter assembly is used for both the driver seat and front passenger seat. Check that the operation of the seat belt warning light is normal first.

    Click here

  • If the seat belt warning light does not operate for both the driver seat and front passenger seat, replace the combination meter assembly.

    Click here

PROCEDURE

1.

PERFORM ACTIVE TEST USING GTS

(a) Perform the Active Test according to the display on the GTS.

Body Electrical > Combination Meter > Active Test

Tester Display

Measurement Item

Control Range

Diagnostic Note

Driver Side Seat Belt Warning

Front seat belt warning light

ON or OFF

-

OK:

The GTS display changes correctly in response to the warning light condition.

OK

REPLACE COMBINATION METER ASSEMBLY

NG

2.

READ VALUE USING GTS

(a) Read the Data List according to the display on the GTS.

Body Electrical > Combination Meter > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Driver Buckle Switch

Driver side seat belt buckle switch

Fastened or Not Fastened

Fastened: Driver seat belt buckle switch fastened

Not Fastened: Driver seat belt buckle switch unfastened

-

Body Electrical > Combination Meter > Data List

Tester Display

Driver Buckle Switch

OK:

The GTS display changes correctly in response to the driver seat belt condition.

OK

REPLACE COMBINATION METER ASSEMBLY

NG

3.

INSPECT FRONT SEAT INNER BELT ASSEMBLY LH

Click here

NG

REPLACE FRONT SEAT INNER BELT ASSEMBLY LH

OK

4.

CHECK HARNESS AND CONNECTOR (FRONT SEAT INNER BELT ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND)

(a) Disconnect the K18 combination meter assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(R64,K18) Click Connector(R64) Click Connector(K18)

Tester Connection

Condition

Specified Condition

R64-3 ( ) - K18-29 (BKL)

Always

Below 1 Ω

R64-3 ( ) or K18-29 (BKL) - Body ground

Always

10 kΩ or higher

R64-2 (E) - Body ground

Always

Below 1 Ω

OK

REPLACE COMBINATION METER ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

Front Passenger Side Seat Belt Warning Light does not Operate

DESCRIPTION

When the ignition switch is turned to ON, the airbag ECU assembly receives signals to indicate the state of the front seat inner belt assembly LH and also whether the front passenger seat is occupied. The airbag ECU assembly sends those signals to the combination meter assembly via CAN communication. The seat belt warning light on the combination meter assembly illuminates, blinks or turns off in accordance with these signals.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

The seat belt warning system uses the CAN communication system. First, confirm that there are no malfunctions in the CAN communication system. Refer to How to Proceed with Troubleshooting.

Click here

HINT:

  • The seat belt warning light on the combination meter assembly is used for both the driver seat and front passenger seat. Check that the operation of the seat belt warning light is normal first.

    Click here

  • If the seat belt warning light does not operate for both the driver seat and front passenger seat, replace the combination meter assembly.

    Click here

  • When replacing the combination meter assembly, update the ECU security key.

    Click here

PROCEDURE

1.

CHECK DTC OUTPUT (AIRBAG SYSTEM AND OCCUPANT CLASSIFICATION SYSTEM)

(a) Clear the DTCs.

Body Electrical > SRS Airbag > Clear DTCs

(b) Check for DTCs.

Body Electrical > SRS Airbag > Trouble Codes

Result

Proceed to

DTCs are not output

A

DTCs are output

B

A

REPLACE COMBINATION METER ASSEMBLY

B

GO TO OCCUPANT CLASSIFICATION SYSTEM

Rear Seat Belt Warning Light Malfunction

DESCRIPTION

The power distribution box assembly sends a signal indicating a rear seat belt status when the ignition switch is ON to the main body ECU (multiplex network body ECU) via CXPI communication.

The main body ECU (multiplex network body ECU) sends a signal indicating the rear door courtesy light switch status when the ignition switch is ON or off and a signal indicating a rear seat belt status when the ignition switch is ON to the combination meter assembly via CAN communication.

Depending on the rear door courtesy light switch signal, shift position and Toyota Prius vehicle speed, the combination meter assembly illuminates or turns off the rear seat belt warning light.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • The seat belt warning system uses the CAN communication system and CXPI communication system. First, confirm that there is no malfunction in the CAN communication system and CXPI communication system. Refer to the How to Proceed with Troubleshooting procedure.

    Click here

  • Before replacing the main body ECU (multiplex network body ECU), refer to Service Bulletin.
  • When replacing the combination meter assembly, always replace it with a new one. If a combination meter assembly which was installed to another Toyota Prius vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored.
  • When replacing the combination meter assembly, update the ECU security key.

    Click here

PROCEDURE

1.

READ VALUE USING GTS

(a) Read the Data List according to the display on the GTS.

Body Electrical > Main Body > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

RR Door Courtesy Switch Status

Rear door courtesy light switch (RH) signal

Close or Open

Close: Rear door RH closed

Open: Rear door RH open

-

RL Door Courtesy Switch Status

Rear door courtesy light switch (LH) signal

Close or Open

Close: Rear door LH closed

Open: Rear door LH open

-

Body Electrical > Main Body > Data List

Tester Display

RR Door Courtesy Switch Status

RL Door Courtesy Switch Status

OK:

The GTS display changes correctly in response to the rear door courtesy light switch condition.

NG

GO TO LIGHTING SYSTEM (Proceed to Rear Door Courtesy Switch Circuit)

OK

2.

READ VALUE USING GTS

(a) Read the Data List according to the display on the GTS.

Body Electrical > Power Distribution Box > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Rear Seat RH Buckle Switch Status

Rear RH seat belt buckle switch

Set, Unset or Unknown

Set: Rear RH seat belt buckle switch fastened

Unset: Rear RH seat belt buckle switch unfastened

Unknown: Data is not determined

-

Rear Seat Center Buckle Switch Status

Rear center seat belt buckle switch

Set, Unset or Unknown

Set: Rear center seat belt buckle switch fastened

Unset: Rear center seat belt buckle switch unfastened

Unknown: Data is not determined

-

Rear Seat LH Buckle Switch Status

Rear LH seat belt buckle switch

Set, Unset or Unknown

Set: Rear LH seat belt buckle switch fastened

Unset: Rear LH seat belt buckle switch unfastened

Unknown: Data is not determined

-

Body Electrical > Power Distribution Box > Data List

Tester Display

Rear Seat RH Buckle Switch Status

Rear Seat Center Buckle Switch Status

Rear Seat LH Buckle Switch Status

OK:

The GTS display changes correctly in response to the rear seat belt buckle switch condition.

Result

Proceed to

OK

A

NG (Unknown displayed)

B

NG (Rear RH seat belt malfunction)

C

NG (Rear center seat belt malfunction)

D

NG (Rear LH seat belt malfunction)

E

A

REPLACE COMBINATION METER ASSEMBLY

B

REPLACE POWER DISTRIBUTION BOX ASSEMBLY

D

GO TO STEP 5

E

GO TO STEP 7

C

3.

INSPECT REAR SEAT INNER BELT ASSEMBLY RH

Click here

NG

REPLACE REAR SEAT INNER BELT ASSEMBLY RH

OK

4.

CHECK HARNESS AND CONNECTOR (REAR SEAT INNER BELT ASSEMBLY RH - POWER DISTRIBUTION BOX ASSEMBLY AND BODY GROUND)

(a) Disconnect the R17 power distribution box assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(R54,R17) Click Connector(R54) Click Connector(R17)

Tester Connection

Condition

Specified Condition

R54-5 (RBR ) - R17-8

Always

Below 1 Ω

R54-5 (RBR ) or R17-8 - Body ground

Always

10 kΩ or higher

R54-4 (RBR-) - Body ground

Always

Below 1 Ω

OK

REPLACE POWER DISTRIBUTION BOX ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.

INSPECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH

Click here

NG

REPLACE REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH

OK

6.

CHECK HARNESS AND CONNECTOR (REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH - POWER DISTRIBUTION BOX ASSEMBLY AND BODY GROUND)

(a) Disconnect the R17 power distribution box assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(R55,R17) Click Connector(R55) Click Connector(R17)

Tester Connection

Condition

Specified Condition

R55-1 (CBR ) - R17-4

Always

Below 1 Ω

R55-2 (CBR-) - Body ground

Always

Below 1 Ω

R55-1 (CBR ) or R17-4 - Body ground

Always

10 kΩ or higher

OK

REPLACE POWER DISTRIBUTION BOX ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

7.

INSPECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH

Click here

NG

REPLACE REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH

OK

8.

CHECK HARNESS AND CONNECTOR (REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH - POWER DISTRIBUTION BOX ASSEMBLY AND BODY GROUND)

(a) Disconnect the R17 power distribution box assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Click Location & Routing(R53,R17) Click Connector(R53) Click Connector(R17)

Tester Connection

Condition

Specified Condition

R53-5 (LBR ) - R17-19

Always

Below 1 Ω

R53-4 (LBR-) - Body ground

Always

Below 1 Ω

R53-5 (LBR ) or R17-19 - Body ground

Always

10 kΩ or higher

OK

REPLACE POWER DISTRIBUTION BOX ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

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