Volkswagen ID.3 Owners & Service Manuals
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Toyota Prius: Roof Headlining

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during roof headlining assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
w/ Occupant Classification System:
  • Front passenger seat*

Zero point calibration (Occupant classification system)

  • Occupant Classification System
  • Passenger airbag ON/OFF indicator
  • Airbag System (Front passenger side)
  • Seat Belt Warning System (Front passenger)

CAUTION:

Be sure to read Precaution thoroughly before servicing.

Click here

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click here

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when Toyota Prius vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed

Necessary Procedures

Link

Front Camera System

Drive the Toyota Prius vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed

Necessary Procedures

Link

*1: w/o Power Back Door System

*2: w/ Power Back Door System

Power Door Lock Control System*1

  • Back door opener

Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

Power Back Door System*2

Reset back door close position

Air Conditioning System

for HEV Model:
  • After the ignition switch is turned to ON, the servo motor standard position is recognized.
for PHEV Model:
  • After the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.

-

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

TONNEAU COVER ASSEMBLY

64910J

-

-

-

2

DECK BOARD ASSEMBLY

58410B

-

-

-

3

DECK FLOOR BOX RH

64995

-

-

-

4

DECK FLOOR BOX LH

64997

-

-

-

5

BATTERY SERVICE HOLE COVER ASSEMBLY

58440

-

-

-

*A

for Type A

*B

for Type B

*C

w/o Spare Tire

*D

w/ Spare Tire

*E

w/ Battery Cover

-

-

*a

HINT:

As the illustration shown is an example, the actual details may differ.

-

-

Procedure

Part Name Code

6

FRONT SEAT ASSEMBLY LH

-

-

-

-

7

FRONT SEAT ASSEMBLY RH

-

-

-

-

8

REAR SEAT ASSEMBLY

-

-

-

-

9

REAR CONSOLE BOX ASSEMBLY

-

-

-

-

Procedure

Part Name Code

10

FRONT DOOR SCUFF PLATE LH

67914

-

-

-

11

COWL SIDE TRIM BOARD LH

62112

-

-

-

12

FRONT DOOR OPENING TRIM WEATHERSTRIP LH

62312B

-

-

-

13

FRONT PILLAR GARNISH LH

62212

-

-

14

REAR DOOR SCUFF PLATE INSIDE LH

67918F

-

-

-

15

REAR DOOR OPENING TRIM WEATHERSTRIP LH

62332A

-

-

-

16

REAR UNDER SIDE COVER LH

76974E

-

-

-

17

LAP BELT OUTER ANCHOR COVER

73233

-

-

-

18

FRONT SEAT OUTER BELT ASSEMBLY LH

73220

-

-

-

19

CENTER PILLAR LOWER GARNISH LH

62414A

-

-

-

20

CENTER PILLER GARNISH ASSEMBLY LH

62420A

-

-

-

*A

for LH Side

*B

for HEV Model

Non-reusable part

-

-

Procedure

Part Name Code

21

FRONT DOOR SCUFF PLATE RH

67913

-

-

-

22

COWL SIDE TRIM BOARD RH

62111C

-

-

-

23

FRONT DOOR OPENING TRIM WEATHERSTRIP RH

62311B

-

-

-

24

FRONT PILLAR GARNISH RH

62211

-

-

25

REAR DOOR SCUFF PLATE INSIDE RH

67917F

-

-

-

26

REAR DOOR OPENING TRIM WEATHERSTRIP RH

62331A

-

-

-

27

REAR UNDER SIDE COVER RH

76973E

-

-

-

28

LAP BELT OUTER ANCHOR COVER

73233

-

-

-

29

FRONT SEAT OUTER BELT ASSEMBLY RH

73210

-

-

-

30

CENTER PILLAR LOWER GARNISH RH

62413A

-

-

-

31

CENTER PILLAR GARNISH ASSEMBLY RH

62410A

-

-

-

*A

for RH Side

*B

for HEV Model

Non-reusable part

-

-

Procedure

Part Name Code

32

REAR SEATBACK HINGE SUB-ASSEMBLY LH

71304C

-

-

-

33

REAR SEAT SIDE GARNISH LH

62552F

-

-

34

LUGGAGE HOLD BELT STRIKER ASSEMBLY

58460D

-

-

-

35

LUGGAGE HOLD BELT STRIKER ASSEMBLY

58460D

-

-

-

36

REAR DECK TRIM COVER

64716D

-

-

-

37

DECK TRIM SIDE PANEL ASSEMBLY LH

64740C

-

-

38

ROOF SIDE INNER GARNISH ASSEMBLY LH

62480A

-

-

-

*A

for LH Side

*B

for Rear Side

Procedure

Part Name Code

39

REAR SEATBACK HINGE SUB-ASSEMBLY RH

71303C

-

-

-

40

REAR SEAT SIDE GARNISH RH

62551F

-

-

41

LUGGAGE HOLD BELT STRIKER ASSEMBLY

58460D

-

-

-

42

NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

81330

-

-

43

DECK TRIM SIDE PANEL ASSEMBLY RH

64730B

-

-

44

ROOF SIDE INNER GARNISH ASSEMBLY RH

62470A

-

-

-

*A

for RH Side

-

-

Procedure

Part Name Code

45

VISOR ASSEMBLY LH

74320

-

-

-

46

VISOR ASSEMBLY RH

74310

-

-

-

47

ASSIST GRIP COVER

74612

-

-

48

ASSIST GRIP

-

-

-

-

49

REAR ASSIST GRIP LH

-

-

-

-

50

REAR ASSIST GRIP RH

-

-

-

-

51

MAP LIGHT ASSEMBLY

81260A

-

-

-

52

VANITY LIGHT ASSEMBLY

81340

-

-

53

SPOT LIGHT ASSEMBLY

81360T

-

-

54

NO. 2 FORWARD RECOGNITION COVER

86466E

-

-

55

NO. 1 FORWARD RECOGNITION COVER

86466D

-

-

56

RAIN SENSOR

89941

-

-

-

57

ROOF CENTER REINFORCEMENT PROTECTOR

63331C

-

-

-

58

FRONT DOOR CHECK ASSEMBLY

68610

-

-

-

*A

w/ Rain Sensor

*B

for Panoramic Moon Roof

*C

for Front Passenger Side

-

-

Procedure

Part Name Code

59

ROOF HEADLINING ASSEMBLY

-

-

-

*A

for Normal Roof

*B

for Panoramic Moon Roof

*1

VISOR HOLDER

-

-

PROCEDURE

1. REMOVE TONNEAU COVER ASSEMBLY

2. REMOVE DECK BOARD ASSEMBLY

*A

for Type A

*B

for Type B

3. REMOVE DECK FLOOR BOX RH

HINT:

As the illustration shown is an example, the actual details may differ.

(a) w/o Spare Tire:

*A

for Type A

*B

for Type B

(b) w/ Spare Tire:

4. REMOVE DECK FLOOR BOX LH

HINT:

As the illustration shown is an example, the actual details may differ.

(a) w/o Spare Tire:

*A

for Type A

*B

for Type B

(b) w/ Spare Tire:

5. REMOVE BATTERY SERVICE HOLE COVER ASSEMBLY (w/ Battery Cover)

HINT:

As the illustration shown is an example, the actual details may differ.

Place Hand Here

Remove in this Direction (1)

Remove in this Direction (2)

-

-

6. REMOVE FRONT SEAT ASSEMBLY LH

(a) for Manual Seat:

Click here

(b) for Power Seat:

Click here

7. REMOVE FRONT SEAT ASSEMBLY RH

(a) Use the same procedure as for the LH side.

8. REMOVE REAR SEAT ASSEMBLY

Click here

9. REMOVE REAR CONSOLE BOX ASSEMBLY

Click here

10. REMOVE FRONT DOOR SCUFF PLATE LH

Place Hand Here

Remove in this Direction (1)

Remove in this Direction (2)

-

-

11. REMOVE COWL SIDE TRIM BOARD LH

Remove in this Direction

-

-

12. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click here

13. REMOVE FRONT PILLAR GARNISH LH

*1

Roof Headlining Assembly

*2

Front Pillar Garnish Clip

Pull in this Direction

-

-

(1) Pull the upper part of the front pillar garnish LH toward the inside of the cabin as shown in the illustration to disengage the front pillar garnish LH from the base of the 2 front pillar garnish clips.

HINT:

  • Let the front pillar garnish LH hang from the 2 front pillar garnish clips.
  • Separate the front pillar garnish LH in such a way that the front pillar garnish clip does not contact the roof headlining assembly.

Pull in this Direction

Pull in this Direction

(1) Pull down the front pillar garnish clip while pushing the side of the release lever with SST as shown in the illustration.

SST: 09813-00020

(2) While pulling the front pillar garnish clip, push the side of the release lever with SST as shown in the illustration and then separate the front pillar garnish clip from the Toyota Prius vehicle body.

Remove in this Direction

-

-

(1) Disengage the 2 guides to remove the front pillar garnish LH as shown in the illustration.

(1) Protect the curtain shield airbag assembly LH.

1. Cover the curtain shield airbag assembly LH with a protective cover, such as a cloth, and secure the edges of the cover with tape as shown in the illustration.

NOTICE:

Cover the curtain shield airbag assembly LH with a protective cover as soon as the front pillar garnish LH is removed.

(1) Remove the 2 front pillar garnish clips from the front pillar garnish LH.

14. REMOVE REAR DOOR SCUFF PLATE INSIDE LH

Place Hand Here

Remove in this Direction

Place Hand Here

Remove in this Direction

Remove in this Direction

-

-

15. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH

Click here

16. REMOVE REAR UNDER SIDE COVER LH (for HEV Model)

Remove in this Direction

-

-

17. REMOVE LAP BELT OUTER ANCHOR COVER (for LH Side)

Click here

18. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY LH

Click here

19. REMOVE CENTER PILLAR LOWER GARNISH LH

Place Hand Here

Remove in this Direction

20. REMOVE CENTER PILLER GARNISH ASSEMBLY LH

Remove in this Direction

-

-

21. REMOVE FRONT DOOR SCUFF PLATE RH

(a) Use the same procedure as for the LH side.

22. REMOVE COWL SIDE TRIM BOARD RH

(a) Use the same procedure as for the LH side.

23. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

(a) Use the same procedure as for the LH side.

24. REMOVE FRONT PILLAR GARNISH RH

(a) Use the same procedure as for the LH side.

25. REMOVE REAR DOOR SCUFF PLATE INSIDE RH

(a) Use the same procedure as for the LH side.

26. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH

(a) Use the same procedure as for the LH side.

27. REMOVE REAR UNDER SIDE COVER RH (for HEV Model)

(a) Use the same procedure as for the LH side.

28. REMOVE LAP BELT OUTER ANCHOR COVER (for RH Side)

(a) Use the same procedure as for the LH side.

29. DISCONNECT FRONT SEAT OUTER BELT ASSEMBLY RH

(a) Use the same procedure as for the LH side.

30. REMOVE CENTER PILLAR LOWER GARNISH RH

(a) Use the same procedure as for the LH side.

31. REMOVE CENTER PILLAR GARNISH ASSEMBLY RH

(a) Use the same procedure as for the LH side.

32. REMOVE REAR SEATBACK HINGE SUB-ASSEMBLY LH

33. REMOVE REAR SEAT SIDE GARNISH LH

(1) Remove the bolt.

Place Hand Here

Remove in this Direction (1)

Remove in this Direction (2)

-

-

(1) Disengage the claw as shown in the illustration.

(2) Disengage the claw and guide.

(1) Disengage the clamp.

(2) Disconnect the airbag connector to remove the rear seat side garnish LH.

NOTICE:

When disconnecting any airbag connector, take care not to damage the airbag wire harness.

HINT:

Refer to How to Connect or Disconnect Airbag Connector.

Click here

34. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)

35. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (for Rear Side)

36. REMOVE REAR DECK TRIM COVER

37. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH

(1) Perform the following procedure to remove the deck trim side panel assembly LH.

1. Disengage the 2 clips.

2. Disengage the 7 claws and guide as shown in the illustration.

(2) w/ Power Outlet Socket:

1. Disconnect the connector.

38. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY LH

Remove in this Direction

-

-

39. REMOVE REAR SEATBACK HINGE SUB-ASSEMBLY RH

(a) Use the same procedure as for the LH side.

40. REMOVE REAR SEAT SIDE GARNISH RH

(a) Use the same procedure as for the LH side.

41. REMOVE LUGGAGE HOLD BELT STRIKER ASSEMBLY (for RH Side)

(a) Use the same procedure as for the LH side.

42. REMOVE NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

Click here

43. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH

(a) Use the same procedure as for the LH side.

44. REMOVE ROOF SIDE INNER GARNISH ASSEMBLY RH

(a) Use the same procedure as for the LH side.

45. REMOVE VISOR ASSEMBLY LH

46. REMOVE VISOR ASSEMBLY RH

(a) Use the same procedure as for the LH side.

47. REMOVE ASSIST GRIP COVER

*a

30 to 45°

-

-

Remove in this Direction

-

-

(1) Insert SST into the cutout of the assist grip cover as shown in the illustration.

SST: 09813-00010

NOTICE:

To prevent the assist grip assembly from being damaged, make sure to insert SST straight into the cutout.

(2) Pull SST as shown in the illustration to disengage the claw.

NOTICE:

To prevent the assist grip assembly from being damaged, make sure to only pull SST as shown in the illustration.

HINT:

Use the same procedure for the claw on the other side of the assist grip cover.

(3) Remove the assist grip cover.

(b) Use the same procedure for all assist grip covers.

48. REMOVE ASSIST GRIP

*A

for LH Side

*B

for RH Side

Remove in this Direction

-

-

49. REMOVE REAR ASSIST GRIP LH

(a) Use the same procedure as for the assist grip.

50. REMOVE REAR ASSIST GRIP RH

(a) Use the same procedure as for the assist grip.

51. REMOVE MAP LIGHT ASSEMBLY

Click here

52. REMOVE VANITY LIGHT ASSEMBLY

Click here

53. REMOVE SPOT LIGHT ASSEMBLY

Click here

54. REMOVE NO. 2 FORWARD RECOGNITION COVER

Click here

55. REMOVE NO. 1 FORWARD RECOGNITION COVER

Click here

56. REMOVE RAIN SENSOR (w/ Rain Sensor)

Click here

57. REMOVE ROOF CENTER REINFORCEMENT PROTECTOR (for Panoramic Moon Roof)

58. DISCONNECT FRONT DOOR CHECK ASSEMBLY (for Front Passenger Side)

59. REMOVE ROOF HEADLINING ASSEMBLY

HINT:

As the illustration shown is an example, the actual details may differ.

(1) for Front Pillar LH Side:

1. Remove the protective cover.

2. Disconnect each connector.

3. Disengage the 3 clamps.

4. Install the protective cover.

(2) for Front Pillar RH Side:

1. Remove the protective cover.

2. Disconnect each connector.

3. Disengage the 2 clamps.

4. Install the protective cover.

(3) for Windshield Glass Side:

1. Disconnect each connector.

(4) for Map Light Side:

1. Disconnect the connector.

(5) for Rear Pillar LH Side:

1. Disconnect the connector.

(6) for Rear Pillar RH Side:

1. Disconnect each connector.

2. Disengage the clamp.

Rotation Direction

Remove in this Direction (1)

Remove in this Direction (2)

-

-

(1) Turn each visor holder approximately 45° and remove them as indicated by the arrows, in the order shown in the illustration.

(2) Disengage the 4 claws as shown in the illustration to remove the base of each visor holder.

(c) for Normal Roof:

Remove in this Direction

-

-

(1) Disengage the 2 clips to remove the roof headlining assembly.

(2) Remove the roof headlining assembly from the Toyota Prius vehicle through the front passenger side as shown in the illustration.

NOTICE:

Do not damage the roof headlining assembly or vehicle interior.

(d) for Panoramic Moon Roof:

*a

Fastener

-

-

Remove in this Direction

-

-

(1) Disengage the 2 clips.

(2) Disengage the 12 fasteners to remove the roof headlining assembly.

(3) Remove the roof headlining assembly from the Toyota Prius vehicle through the front passenger side as shown in the illustration.

NOTICE:

Do not damage the roof headlining assembly or vehicle interior.

Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

TELEPHONE MICROPHONE ASSEMBLY

86730A

-

-

-

Procedure

Part Name Code

2

MICROPHONE CASE

86255F

-

-

-

Procedure

Part Name Code

3

NO. 1 ROOF SILENCER PAD

63341

-

-

-

4

NO. 2 ROOF SILENCER PAD

63342

-

-

-

5

FRONT SIDE RAIL SPACER LH

66423

-

-

-

6

FRONT SIDE RAIL SPACER RH

66413B

-

-

-

7

NO. 2 ROOF HEADLINING SET PLATE LH

63368B

-

-

-

8

NO. 2 ROOF HEADLINING SET PLATE RH

63367B

-

-

-

9

NO. 2 ROOF HEADLINING PAD

63352D

-

-

-

10

ROOF HEADLINING PAD

63351B

-

-

-

11

ROOF HEADLINING PAD LH

63356B

-

-

-

12

ROOF HEADLINING PAD RH

63355C

-

-

-

*A

for Normal Roof

-

-

Procedure

Part Name Code

13

NO. 1 ROOF WIRE

82171

-

-

14

NO. 3 ANTENNA CORD SUB-ASSEMBLY

86101D

-

-

-

*A

for Normal Roof

*B

for Panoramic Moon Roof

PROCEDURE

1. REMOVE TELEPHONE MICROPHONE ASSEMBLY

Click here

2. REMOVE MICROPHONE CASE

(b) Use the same procedure for all microphone cases.

3. REMOVE NO. 1 ROOF SILENCER PAD (for Normal Roof)

4. REMOVE NO. 2 ROOF SILENCER PAD (for Normal Roof)

5. REMOVE FRONT SIDE RAIL SPACER LH (for Normal Roof)

6. REMOVE FRONT SIDE RAIL SPACER RH (for Normal Roof)

(a) Use the same procedure as for the LH side.

7. REMOVE NO. 2 ROOF HEADLINING SET PLATE LH

8. REMOVE NO. 2 ROOF HEADLINING SET PLATE RH

(a) Use the same procedure as for the LH side.

9. REMOVE NO. 2 ROOF HEADLINING PAD (for Normal Roof)

10. REMOVE ROOF HEADLINING PAD (for Normal Roof)

(a) Use the same procedure as for the No. 2 roof headlining pad.

11. REMOVE ROOF HEADLINING PAD LH

12. REMOVE ROOF HEADLINING PAD RH

(a) Use the same procedure as for the LH side.

13. REMOVE NO. 1 ROOF WIRE

*A

for LH side

*B

for RH side

Rotation Direction

-

-

(1) Turn the 2 visor connectors approximately 90° counterclockwise and remove them from the roof headlining assembly.

(b) for Normal Roof:

(1) Remove the adhesive tape and No. 1 roof wire from the roof headlining assembly.

(c) for Panoramic Moon Roof:

(1) Remove the adhesive tape and No. 1 roof wire from the roof headlining assembly.

14. REMOVE NO. 3 ANTENNA CORD SUB-ASSEMBLY

Click here

Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure

Part Name Code

1

NO. 3 ANTENNA CORD SUB-ASSEMBLY

86101D

-

-

2

NO. 1 ROOF WIRE

82171

-

-

*A

for Normal Roof

*B

for Panoramic Moon Roof

Procedure

Part Name Code

3

ROOF HEADLINING PAD LH

63356B

-

-

4

ROOF HEADLINING PAD RH

63355C

-

-

5

NO. 2 ROOF HEADLINING PAD

63352D

-

-

6

ROOF HEADLINING PAD

63351B

-

-

7

NO. 2 ROOF HEADLINING SET PLATE LH

63368B

-

-

8

NO. 2 ROOF HEADLINING SET PLATE RH

63367B

-

-

9

FRONT SIDE RAIL SPACER LH

66423

-

-

10

FRONT SIDE RAIL SPACER RH

66413B

-

-

11

NO. 2 ROOF SILENCER PAD

63342

-

-

12

NO. 1 ROOF SILENCER PAD

63341

-

-

*A

for Normal Roof

-

-

Procedure

Part Name Code

13

MICROPHONE CASE

86255F

-

-

-

Procedure

Part Name Code

14

TELEPHONE MICROPHONE ASSEMBLY

86730A

-

-

-

PROCEDURE

1. INSTALL NO. 3 ANTENNA CORD SUB-ASSEMBLY

Click here

2. INSTALL NO. 1 ROOF WIRE

(a) for Normal Roof:

*a

Marking Tape

-

-

Adjustment Area

-

-

(1) 1. Engage the clamp.

2. Align the marking tape on the No. 1 roof wire with the Toyota Prius vehicle front side tab of the roof headlining assembly.

NOTICE:

  • Securely attach the No. 1 roof wire.
  • If any of the No. 1 roof wire is left loose, it will cause an abnormal noise.
  • Make sure to attach the No. 1 roof wire without leaving any of it loose.

HINT:

Secure the extra length of the No. 1 roof wire in the adjustment area.

*1

No. 1 Roof Wire

-

-

*a

Marking

*b

Correct

*c

Incorrect

*d

10 mm (0.394 in.) or more

Adhesive Tape

-

-

(2) 1. Install the No. 1 roof wire to the roof headlining assembly with adhesive tape.

Adhesive Tape Size

Area

Dimension

Area

Dimension

A

20 mm (0.787 in.)

B

80 mm (3.15 in.)

NOTICE:

  • Apply the tape securely in place.
  • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.

(b) for Panoramic Moon Roof:

*a

Marking Tape

-

-

Adjustment Area

-

-

(1) 1. Engage the clamp.

2. Align the marking tape on the No. 1 roof wire with the Toyota Prius vehicle front side tab of the roof headlining assembly.

NOTICE:

  • Securely attach the No. 1 roof wire.
  • If any of the No. 1 roof wire is left loose, it will cause an abnormal noise.
  • Make sure to attach the No. 1 roof wire without leaving any of it loose.

HINT:

Secure the extra length of the No. 1 roof wire in the adjustment area.

*1

No. 1 Roof Wire

-

-

*a

Marking

*b

Correct

*c

Incorrect

*d

10 mm (0.394 in.) or more

Adhesive Tape

-

-

(2) 1. Install the No. 1 roof wire to the roof headlining assembly with adhesive tape.

Adhesive Tape Size

Area

Dimension

Area

Dimension

A

20 mm (0.787 in.)

B

80 mm (3.15 in.)

NOTICE:

  • Apply the tape securely in place.
  • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.

*A

for LH side

*B

for RH side

Rotation Direction

-

-

(1) Turn the 2 visor connectors clockwise approximately 90° to install them to the roof headlining assembly.

3. INSTALL ROOF HEADLINING PAD LH

*a

Hot-melt Glue

*b

Marking

(1) Align the roof headlining pad LH with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

4. INSTALL ROOF HEADLINING PAD RH

(a) Use the same procedure as for the LH side.

5. INSTALL NO. 2 ROOF HEADLINING PAD (for Normal Roof)

*a

Hot-melt Glue

*b

Marking

(1) Align the No. 2 roof headlining pad with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

6. INSTALL ROOF HEADLINING PAD (for Normal Roof)

(a) Use the same procedure as for the No. 2 roof headlining pad.

7. INSTALL NO. 2 ROOF HEADLINING SET PLATE LH

*a

Hot-melt Glue

*b

Marking

(1) Align the No. 2 roof headlining set plate LH with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

8. INSTALL NO. 2 ROOF HEADLINING SET PLATE RH

(a) Use the same procedure as for the LH side.

9. INSTALL FRONT SIDE RAIL SPACER LH (for Normal Roof)

*a

Hot-melt Glue

*b

Marking

(1) Align the front side rail spacer LH with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

10. INSTALL FRONT SIDE RAIL SPACER RH (for Normal Roof)

(a) Use the same procedure as for the LH side.

11. INSTALL NO. 2 ROOF SILENCER PAD (for Normal Roof)

*a

Hot-melt Glue

*b

Marking

(1) Align the No. 2 roof silencer pad with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

12. INSTALL NO. 1 ROOF SILENCER PAD (for Normal Roof)

*a

Hot-melt Glue

*b

Marking

(1) Align the No. 1 roof silencer pad with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

13. INSTALL MICROPHONE CASE

14. INSTALL TELEPHONE MICROPHONE ASSEMBLY

Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

ROOF HEADLINING ASSEMBLY

-

-

-

*A

for Normal Roof

*B

for Panoramic Moon Roof

*1

VISOR HOLDER

-

-

Procedure

Part Name Code

2

FRONT DOOR CHECK ASSEMBLY

68610

-

-

-

3

ROOF CENTER REINFORCEMENT PROTECTOR

63331C

-

-

-

4

RAIN SENSOR

89941

-

-

-

5

NO. 1 FORWARD RECOGNITION COVER

86466D

-

-

-

6

NO. 2 FORWARD RECOGNITION COVER

86466E

-

-

-

7

SPOT LIGHT ASSEMBLY

81360T

-

-

-

8

VANITY LIGHT ASSEMBLY

81340

-

-

-

9

MAP LIGHT ASSEMBLY

81260A

-

-

-

10

ASSIST GRIP ASSEMBLY

74610E

-

-

11

REAR ASSIST GRIP ASSEMBLY LH

74610E

-

-

12

REAR ASSIST GRIP ASSEMBLY RH

74610E

-

-

13

VISOR ASSEMBLY LH

74320

-

-

-

14

VISOR ASSEMBLY RH

74310

-

-

-

*A

w/ Rain Sensor

*B

for Panoramic Moon Roof

*C

for Front Passenger Side

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Procedure

Part Name Code

15

ROOF SIDE INNER GARNISH ASSEMBLY LH

62480A

-

-

-

16

DECK TRIM SIDE PANEL ASSEMBLY LH

64740C

-

-

-

17

LUGGAGE HOLD BELT STRIKER ASSEMBLY

58460D

-

-

-

18

REAR SEAT SIDE GARNISH LH

62552F

-

-

19

REAR SEATBACK HINGE SUB-ASSEMBLY LH

71304C

-

-

-

*A

for LH Side

-

-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure

Part Name Code

20

ROOF SIDE INNER GARNISH ASSEMBLY RH

62470A

-

-

-

21

DECK TRIM SIDE PANEL ASSEMBLY RH

64730B

-

-

-

22

REAR DECK TRIM COVER

64716D

-

-

-

23

LUGGAGE HOLD BELT STRIKER ASSEMBLY

58460D

-

-

-

24

LUGGAGE HOLD BELT STRIKER ASSEMBLY

58460D

-

-

-

25

NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

81330

-

-

-

26

REAR SEAT SIDE GARNISH RH

62551F

-

-

27

REAR SEATBACK HINGE SUB-ASSEMBLY RH

71303C

-

-

-

*A

for RH Side

*B

for Rear Side

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure

Part Name Code

28

CENTER PILLER GARNISH ASSEMBLY LH

62420A

-

-

-

29

CENTER PILLAR LOWER GARNISH LH

62414A

-

-

-

30

FRONT SEAT OUTER BELT ASSEMBLY LH

73220

-

-

-

31

LAP BELT OUTER ANCHOR COVER

73233

-

-

-

32

REAR UNDER SIDE COVER LH

76974E

-

-

-

33

REAR DOOR OPENING TRIM WEATHERSTRIP LH

62332A

-

-

34

REAR DOOR SCUFF PLATE INSIDE LH

67918F

-

-

-

35

FRONT PILLAR GARNISH LH

62212

-

-

36

FRONT DOOR OPENING TRIM WEATHERSTRIP LH

62312B

-

-

37

COWL SIDE TRIM BOARD LH

62112

-

-

-

38

FRONT DOOR SCUFF PLATE LH

67914

-

-

-

*A

for LH Side

*B

for HEV Model

Non-reusable part

-

-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure

Part Name Code

39

CENTER PILLAR GARNISH ASSEMBLY RH

62410A

-

-

-

40

CENTER PILLAR LOWER GARNISH RH

62413A

-

-

-

41

FRONT SEAT OUTER BELT ASSEMBLY RH

73210

-

-

-

42

LAP BELT OUTER ANCHOR COVER

73233

-

-

-

43

REAR UNDER SIDE COVER RH

76973E

-

-

-

44

REAR DOOR OPENING TRIM WEATHERSTRIP RH

62331A

-

-

45

REAR DOOR SCUFF PLATE INSIDE RH

67917F

-

-

-

46

FRONT PILLAR GARNISH RH

62211

-

-

47

FRONT DOOR OPENING TRIM WEATHERSTRIP RH

62311B

-

-

48

COWL SIDE TRIM BOARD RH

62111C

-

-

-

49

FRONT DOOR SCUFF PLATE RH

67913

-

-

-

*A

for RH Side

*B

for HEV Model

Non-reusable part

-

-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure

Part Name Code

50

REAR CONSOLE BOX ASSEMBLY

-

-

-

-

51

REAR SEAT ASSEMBLY

-

-

-

-

52

FRONT SEAT ASSEMBLY LH

-

-

-

-

53

FRONT SEAT ASSEMBLY RH

-

-

-

-

Procedure

Part Name Code

54

BATTERY SERVICE HOLE COVER ASSEMBLY

58440

-

-

-

55

DECK FLOOR BOX LH

64997

-

-

-

56

DECK FLOOR BOX RH

64995

-

-

-

57

DECK BOARD ASSEMBLY

58410B

-

-

-

58

TONNEAU COVER ASSEMBLY

64910J

-

-

-

*A

for Type A

*B

for Type B

*C

w/o Spare Tire

*D

w/ Spare Tire

*E

w/ Battery Cover

-

-

*a

HINT:

As the illustration shown is an example, the actual details may differ.

-

-

PROCEDURE

1. INSTALL ROOF HEADLINING ASSEMBLY

(a) for Normal Roof:

Install in this Direction

-

-

(1) Put the roof headlining assembly into the Toyota Prius vehicle through the for front passenger side as shown in the illustration.

NOTICE:

Do not damage the roof headlining assembly or vehicle interior.

(2) Engage the 4 claws to install the base of each visor holder.

(3) Install the 2 visor holders as shown in the illustration.

(4) Engage the 2 clips to install the roof headlining assembly.

(b) for Panoramic Moon Roof:

*a

Fastener

-

-

Install in this Direction

-

-

(1) Put the roof headlining assembly into the Toyota Prius vehicle through the for front passenger side as shown in the illustration.

NOTICE:

Do not damage the roof headlining assembly or vehicle interior.

(2) Engage the 4 claws to install the base of each visor holder.

(3) Install the 2 visor holders as shown in the illustration.

(4) Engage the 12 fasteners and 2 clips to install the roof headlining assembly.

HINT:

As the illustration shown is an example, the actual details may differ.

(1) for Front Pillar LH Side:

1. Remove the protective cover.

2. Engage the 3 clamps.

3. Connect each connector.

4. Install the protective cover.

(2) for Front Pillar RH Side:

1. Remove the protective cover.

2. Engage the 2 clamps.

3. Connect each connector.

4. Install the protective cover.

(3) for Windshield Glass Side:

1. Connect each connector.

(4) for Map Light Side:

1. Connect the connector.

(5) for Rear Pillar LH Side:

1. Connect the connector.

(6) for Rear Pillar RH Side:

1. Engage the clamp.

2. Connect each connector.

2. CONNECT FRONT DOOR CHECK ASSEMBLY (for Front Passenger Side)

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

3. INSTALL ROOF CENTER REINFORCEMENT PROTECTOR (for Panoramic Moon Roof)

4. INSTALL RAIN SENSOR (w/ Rain Sensor)

Click here

5. INSTALL NO. 1 FORWARD RECOGNITION COVER

6. INSTALL NO. 2 FORWARD RECOGNITION COVER

7. INSTALL SPOT LIGHT ASSEMBLY

8. INSTALL VANITY LIGHT ASSEMBLY

9. INSTALL MAP LIGHT ASSEMBLY

10. INSTALL ASSIST GRIP ASSEMBLY

(1) Install the 2 clips to the assist grip assembly.

(2) Temporarily install the assist grip cover LH and assist grip cover RH to the assist grip assembly as shown in the illustration.

(b) Use the same procedure for all assist grip assemblies.

*A

for LH Side

*B

for RH Side

Install in this Direction

-

-

(1) Engage the 4 clips to install the assist grip assembly as shown in the illustration.

*A

for LH Side

*B

for RH Side

(1) Engage the 8 claws to install the assist grip cover LH and assist grip cover RH.

NOTICE:

Make sure that the clips are engaged securely.

11. INSTALL REAR ASSIST GRIP ASSEMBLY LH

(a) Use the same procedure as for the assist grip assembly.

12. INSTALL REAR ASSIST GRIP ASSEMBLY RH

(a) Use the same procedure as for the assist grip assembly.

13. INSTALL VISOR ASSEMBLY LH

14. INSTALL VISOR ASSEMBLY RH

15. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH

16. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

17. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)

18. INSTALL REAR SEAT SIDE GARNISH LH

(1) Connect the airbag connector to the rear seat side garnish LH.

NOTICE:

When connecting any airbag connector, take care not to damage the airbag wire harness.

HINT:

Refer to How to Connect or Disconnect Airbag Connector.

Click here

(2) Engage the clamp.

Install in this Direction

-

-

(1) Engage the guide and claw.

(1) Install the rear seat side garnish LH with the bolt.

Torque:

16 N·m {163 kgf·cm, 12 ft·lbf}

19. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY LH

Torque:

18.1 N·m {185 kgf·cm, 13 ft·lbf}

20. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH

21. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

22. INSTALL REAR DECK TRIM COVER

23. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for Rear Side)

24. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for RH Side)

25. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

26. INSTALL REAR SEAT SIDE GARNISH RH

(a) Use the same procedure as for the LH side.

27. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY RH

(a) Use the same procedure as for the LH side.

28. INSTALL CENTER PILLER GARNISH ASSEMBLY LH

29. INSTALL CENTER PILLAR LOWER GARNISH LH

30. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH

Click here

31. INSTALL LAP BELT OUTER ANCHOR COVER (for LH Side)

32. INSTALL REAR UNDER SIDE COVER LH (for HEV Model)

33. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

Click here

34. INSTALL REAR DOOR SCUFF PLATE INSIDE LH

35. INSTALL FRONT PILLAR GARNISH LH

(1) Remove the protective cover.

(1) Install 2 new front pillar garnish clips to the front pillar garnish LH.

HINT:

Make sure that the front pillar garnish clip is engaged correctly.

Install in this Direction

-

-

(1) Push the front pillar garnish LH as shown in the illustration to engage the 2 guides.

*1

Roof Headlining Assembly

*2

Front Pillar Garnish Clip

Install in this Direction

-

-

(1) Engage the 2 front pillar garnish clips to install the front pillar garnish LH as shown in the illustration.

HINT:

  • Make sure that the curtain shield airbag assembly LH is not pinched.
  • Install the front pillar garnish LH in such a way that the front pillar garnish clip does not contact the roof headlining assembly.

36. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click here

37. INSTALL COWL SIDE TRIM BOARD LH

38. INSTALL FRONT DOOR SCUFF PLATE LH

39. INSTALL CENTER PILLAR GARNISH ASSEMBLY RH

40. INSTALL CENTER PILLAR LOWER GARNISH RH

41. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH

(a) Use the same procedure as for the LH side.

42. INSTALL LAP BELT OUTER ANCHOR COVER (for RH Side)

43. INSTALL REAR UNDER SIDE COVER RH (for HEV Model)

44. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

(a) Use the same procedure as for the LH side.

45. INSTALL REAR DOOR SCUFF PLATE INSIDE RH

46. INSTALL FRONT PILLAR GARNISH RH

(a) Use the same procedure as for the LH side.

47. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

(a) Use the same procedure as for the LH side.

48. INSTALL COWL SIDE TRIM BOARD RH

49. INSTALL FRONT DOOR SCUFF PLATE RH

50. INSTALL REAR CONSOLE BOX ASSEMBLY

Click here

51. INSTALL REAR SEAT ASSEMBLY

Click here

52. INSTALL FRONT SEAT ASSEMBLY LH

(a) for Manual Seat:

Click here

(b) for Power Seat:

Click here

53. INSTALL FRONT SEAT ASSEMBLY RH

(a) Use the same procedure as for the LH side.

54. INSTALL BATTERY SERVICE HOLE COVER ASSEMBLY (w/ Battery Cover)

55. INSTALL DECK FLOOR BOX LH

56. INSTALL DECK FLOOR BOX RH

57. INSTALL DECK BOARD ASSEMBLY

58. INSTALL TONNEAU COVER ASSEMBLY

Toyota Prius (XW60) 2023-2025 Service Manual

Roof Headlining

Actual pages

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