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Toyota Prius: Rear Lower Arm (for Awd Lh Side)

Toyota Prius (XW60) 2023-2025 Service Manual / Suspension / Rear Suspension / Rear Lower Arm (for Awd Lh Side)

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear suspension member sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: Also necessary after performing a tire rotation.

*2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.

*3: The Toyota Prius vehicle height changes because of suspension or tire replacement.

Rear wheel alignment adjustment

Perform "Calibration"

  • DTCs are stored
  • ABS warning light illuminates
  • Brake system warning light (yellow indicator) illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system disabled or malfunctions

Tires

  • Initialization*1*2
  • Tire Position Identification*1*2

Tire Pressure Warning System

Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System)

Rear television camera assembly optical axis (Back camera position setting)*3

Parking Assist Monitor System

Parking assist ECU initialization*3

Panoramic View Monitor System

Advanced Park

Suspension parts

Rear television camera assembly optical axis (Back camera position setting)

Parking Assist Monitor System

Parking assist ECU initialization

Panoramic View Monitor System

Advanced Park

Gas leak from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

CAUTION / NOTICE / HINT

CAUTION:

  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
  • To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when Toyota Prius vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Front Camera System

Drive the Toyota Prius vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

Learning completes when vehicle is operated normally

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

*1: w/o Power Back Door System

*2: w/ Power Back Door System

Power Door Lock Control System*1

  • Back door opener

Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

Power Back Door System*2

Reset back door close position

Air Conditioning System

for HEV Model:
  • After the ignition switch is turned to ON, the servo motor standard position is recognized.
for PHEV Model:
  • After the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.

-

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

REAR FLOOR SIDE MEMBER COVER LH

57628E

-

-

-

2

REAR FLOOR SIDE MEMBER COVER RH

57627G

-

-

-

Procedure

Part Name Code

3

REAR WHEEL

-

-

-

-

4

REAR NO. 1 SUSPENSION ARM ASSEMBLY

48720A

-

-

5

REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

G1050

-

-

-

6

REAR NO. 2 SUSPENSION ARM ASSEMBLY

48740F

-

-

*1

REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY

*2

NO. 2 CAMBER ADJUST CAM

PROCEDURE

1. REMOVE REAR FLOOR SIDE MEMBER COVER LH

Click here

2. REMOVE REAR FLOOR SIDE MEMBER COVER RH

Click here

3. REMOVE REAR WHEEL

Click here

4. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY

(1) Remove the 2 bolts, 2 nuts and rear No. 1 suspension arm assembly from the rear axle carrier sub-assembly and rear suspension member sub-assembly.

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

5. REMOVE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

Click here

6. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY

(1) Remove the nut, No. 2 camber adjust cam, rear suspension toe adjust cam sub-assembly and rear No. 2 suspension arm assembly.

NOTICE:

Hold the rear suspension toe adjust cam sub-assembly while rotating the nut.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

48740F

-

-

2

REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

G1050

-

-

*1

NO. 2 CAMBER ADJUST CAM

*2

REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY

*3

DIFFERENTIAL MASS DAMPER

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Procedure

Part Name Code

3

REAR TRACTION MOTOR CABLE

G1149

-

-

4

NO. 6 FLOOR WIRE

82169A

-

-

-

5

REAR SUSPENSION MEMBER SUB-ASSEMBLY

51206A

-

-

6

FRAME WIRE

-

-

-

-

7

REAR UPPER CONTROL ARM ASSEMBLY LH

48790

-

-

8

REAR UPPER CONTROL ARM ASSEMBLY RH

48770A

-

-

-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure

Part Name Code

9

REAR DRIVE SHAFT ASSEMBLY LH

42340B

-

-

10

REAR DRIVE SHAFT ASSEMBLY RH

42330

-

-

-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

Do not apply lubricants to the threaded parts

Procedure

Part Name Code

11

REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

48720A

-

-

12

REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

48710A

-

-

-

13

REAR LOWER COIL SPRING INSULATOR LH

48258C

-

-

-

14

REAR LOWER COIL SPRING INSULATOR RH

48258B

-

-

-

15

REAR COIL SPRING LH

48231B

-

-

16

REAR COIL SPRING RH

48231A

-

-

-

17

REAR STABILIZER BAR

48812

-

-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure

Part Name Code

18

STABILIZE SUSPENSION

-

-

-

19

REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

48720A

-

-

20

REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

48710A

-

-

-

21

REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

48740F

-

-

22

REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

48730F

-

-

-

23

REAR UPPER CONTROL ARM ASSEMBLY LH

48790

-

-

24

REAR UPPER CONTROL ARM ASSEMBLY RH

48770A

-

-

-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure

Part Name Code

25

REAR FLEXIBLE HOSE LH

47319F

-

-

-

26

REAR FLEXIBLE HOSE RH

47318F

-

-

-

27

REAR STABILIZER LINK ASSEMBLY LH

48840A

-

-

28

REAR STABILIZER LINK ASSEMBLY RH

48830D

-

-

-

29

REAR AXLE SHAFT NUT (for LH Side)

42312B

-

-

30

REAR AXLE SHAFT NUT (for RH Side)

42312B

-

-

-

31

REAR SKID CONTROL SENSOR LH

89544E

-

-

32

REAR SKID CONTROL SENSOR RH

89544D

-

-

-

*A

w/ Stabilizer Bar

-

-

*1

NO. 2 PARKING BRAKE WIRE ASSEMBLY

Non-reusable part

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

Do not apply lubricants to the threaded parts

Procedure

Part Name Code

33

TAIL EXHAUST PIPE ASSEMBLY

17430

-

-

-

34

REAR WHEEL

-

-

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Procedure

Part Name Code

35

REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for LH Side)

48409

-

-

36

REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for RH Side)

48409

-

-

-

*1

NO. 2 CAMBER ADJUST CAM

-

-

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Procedure

Part Name Code

37

REAR FLOOR SIDE MEMBER COVER LH

57628E

-

-

-

38

REAR FLOOR SIDE MEMBER COVER RH

57627G

-

-

-

Procedure

Part Name Code

39

REAR TRACTION MOTOR CABLE

G1149

-

-

40

DECK FLOOR BOX LH

64997

-

-

-

41

DECK FLOOR BOX RH

64995

-

-

-

42

DECK BOARD ASSEMBLY

58410B

-

-

-

*A

for Type A

*B

for Type B

*C

w/o Spare Tire

*D

w/ Spare Tire

Procedure

Part Name Code

43

SERVICE PLUG GRIP

G3834

-

-

-

44

INSPECT FOR EXHAUST GAS LEAK

-

-

-

45

INSPECT AND ADJUST REAR WHEEL ALIGNMENT

-

-

-

46

PERFORM INITIALIZATION

-

-

-

PROCEDURE

1. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

(1) Temporarily install the rear No. 2 suspension arm assembly to the rear suspension member sub-assembly with the No. 2 camber adjust cam, rear suspension toe adjust cam sub-assembly and nut.

NOTICE:

  • Insert the rear suspension toe adjust cam sub-assembly from the front of the Toyota Prius vehicle.
  • When tightening the nut, keep the rear suspension toe adjust cam sub-assembly from rotating.

2. INSTALL REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY

Click here

3. CONNECT REAR TRACTION MOTOR CABLE

Click here

4. INSTALL NO. 6 FLOOR WIRE

Click here

5. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

Click here

6. INSTALL FRAME WIRE

7. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

(1) Temporarily install the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and nut.

NOTICE:

  • Insert the bolt with the threaded end facing the rear of the Toyota Prius vehicle.
  • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

8. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

9. INSTALL REAR DRIVE SHAFT ASSEMBLY LH

Click here

10. INSTALL REAR DRIVE SHAFT ASSEMBLY RH

11. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

(1) Temporarily install the rear No. 1 suspension arm assembly to the rear axle carrier sub-assembly and rear suspension member sub-assembly with the 2 bolts and 2 nuts.

NOTICE:

  • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
  • Insert the bolt with the threaded end facing the rear of the Toyota Prius vehicle.

12. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

13. INSTALL REAR LOWER COIL SPRING INSULATOR LH

14. INSTALL REAR LOWER COIL SPRING INSULATOR RH

15. INSTALL REAR COIL SPRING LH

Click here

16. INSTALL REAR COIL SPRING RH

17. INSTALL REAR STABILIZER BAR

Click here

18. STABILIZE SUSPENSION

Click here

19. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

(1) Install the rear No. 1 suspension arm assembly with the 2 bolts.

Torque:

73 N·m {744 kgf·cm, 54 ft·lbf}

NOTICE:

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

20. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

21. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

(1) Install the rear No. 2 suspension arm assembly (rear axle carrier sub-assembly side) with the bolt.

Torque:

73 N·m {744 kgf·cm, 54 ft·lbf}

NOTICE:

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

22. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

23. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

Click here

24. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

25. INSTALL REAR FLEXIBLE HOSE LH

Click here

26. INSTALL REAR FLEXIBLE HOSE RH

27. INSTALL REAR STABILIZER LINK ASSEMBLY LH

Click here

28. INSTALL REAR STABILIZER LINK ASSEMBLY RH

29. INSTALL REAR AXLE SHAFT NUT (for LH Side)

Click here

30. INSTALL REAR AXLE SHAFT NUT (for RH Side)

31. INSTALL REAR SKID CONTROL SENSOR LH

Click here

32. INSTALL REAR SKID CONTROL SENSOR RH

33. INSTALL TAIL EXHAUST PIPE ASSEMBLY

Click here

34. INSTALL REAR WHEEL

Click here

35. INSTALL REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for LH Side)

*a

Matchmark

-

-

(1) Lower the Toyota Prius vehicle to the ground.

(2) Bounce the vehicle up and down at the corners to stabilize the rear suspension.

(3) Align the matchmarks on the No. 2 camber adjust cam, rear suspension toe adjust cam sub-assembly and rear suspension member sub-assembly.

(4) Fully tighten the nut.

Torque:

100 N·m {1020 kgf·cm, 74 ft·lbf}

NOTICE:

  • Hold the rear suspension toe adjust cam sub-assembly while rotating the nut.
  • Make sure that the Toyota Prius vehicle is unloaded when fully tightening the nut.

36. INSTALL REAR SUSPENSION TOE ADJUST CAM SUB-ASSEMBLY (for RH Side)

Click here

37. INSTALL REAR FLOOR SIDE MEMBER COVER LH

Click here

38. INSTALL REAR FLOOR SIDE MEMBER COVER RH

Click here

39. CONNECT REAR TRACTION MOTOR CABLE

Click here

40. INSTALL DECK FLOOR BOX LH

41. INSTALL DECK FLOOR BOX RH

42. INSTALL DECK BOARD ASSEMBLY

43. INSTALL SERVICE PLUG GRIP

Click here

44. INSPECT FOR EXHAUST GAS LEAK

Click here

45. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Click here

46. PERFORM INITIALIZATION

Parking Assist Monitor System

Panoramic View Monitor System

Advanced Park

Toyota Prius (XW60) 2023-2025 Service Manual

Rear Lower Arm (for Awd Lh Side)

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