Volkswagen ID.3 Owners & Service Manuals
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Toyota Prius: Front Bumper

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during front bumper assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedures

Effect/Inoperative Function When Necessary Procedures are not Performed

Link

*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
  • Front bumper assembly*
  • Radiator grille*

Front television camera view adjustment

Panoramic View Monitor System

Advanced Park

Replacement or removal and installation of 2 or more parts:
  • Front television camera assembly, Radiator grille or Front bumper assembly
  • Rear television camera assembly
  • Side television camera assembly LH, Parking assist light LH or Outer rear view mirror assembly LH
  • Side television camera assembly RH, Parking assist light RH or Outer rear view mirror assembly RH

Television camera view adjustment

Panoramic View Monitor System

CAUTION / NOTICE / HINT

HINT:

  • When the front bumper is damaged or deformed due to an accident or contact with other objects, etc., or the bumper installation area on the body is repaired, it is necessary to perform millimeter wave radar sensor adjustment.
    • TARGET ADJUSTMENT (TRIANGLE TARGET):

      Click here

    • TARGET ADJUSTMENT (FLAT SURFACE TARGET):

      Click here

    • DRIVING ADJUSTMENT:

      Click here

  • When the front bumper is damaged or deformed due to an accident or contact with other objects, etc., or the bumper installation area on the body is repaired, it is necessary to perform ultrasonic sensor detection angle measurement.
    • w/ Parking Support Brake System:

      Click here

    • w/ Advanced Park:

      Click here

  • If the front bumper is damaged or deformed due to an accident, contact, etc., and repairs have been made to the area of the body to which the headlight assembly is installed, it is necessary to perform front side radar sensor adjustment.
  • If a problem is found during the visual inspection, check the installation condition of the front side radar sensor, and adjust the installation position of the front side radar sensor as necessary.
    • TARGET ADJUSTMENT (TRIANGLE TARGET):

      Click here

    • DRIVING ADJUSTMENT:

      Click here

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

FRONT FENDER MOULDING SUB-ASSEMBLY LH

75602A

-

-

-

2

FRONT FENDER MOULDING SUB-ASSEMBLY RH

75601A

-

-

-

3

RADIATOR SUPPORT OPENING COVER

53289A

-

-

-

4

FRONT BUMPER ASSEMBLY

-

-

-

PROCEDURE

1. REMOVE FRONT FENDER MOULDING SUB-ASSEMBLY LH

Click here

2. REMOVE FRONT FENDER MOULDING SUB-ASSEMBLY RH

(a) Use the same procedure as for the LH side.

3. REMOVE RADIATOR SUPPORT OPENING COVER

*A

for 2ZR-FXE

*B

for M20A-FXS

4. REMOVE FRONT BUMPER ASSEMBLY

(1) Apply protective tape around the front bumper assembly as shown in the illustration.

(1) Remove the 2 clips and 10 screws.

(1) Remove the 2 clips and 2 bolts.

(1) Disconnect each connector.

Place Hand Here

Remove in this Direction

(1) Pull back the side of the front bumper assembly as shown in the illustration and disengage the 4 clips.

NOTICE:

Do not apply excessive force when pulling back the front bumper assembly.

HINT:

Use the same procedure for the RH side and LH side.

*a

Press location

-

-

Place Hand Here

Remove in this Direction

(1) Disengage the 3 claws as shown in the illustration.

HINT:

Use the same procedure for the RH side and LH side.

(2) While pressing the location shown in the illustration, move the end portion of the front bumper assembly in the direction indicated by the arrow.

NOTICE:

Be careful not to damage the front bumper assembly when striking it with your hand.

Remove in this Direction (1)

Remove in this Direction (2)

(1) Remove the 2 claws and remove the front bumper assembly as shown in the illustration.

Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

Procedure

Part Name Code

1

MILLIMETER WAVE RADAR SENSOR ASSEMBLY

88211B

-

-

2

FRONT CENTER ULTRASONIC SENSOR

89341L

-

-

-

3

FRONT CORNER ULTRASONIC SENSOR

89341K

-

-

-

4

FRONT SIDE ULTRASONIC SENSOR

89341M

-

-

-

5

FRONT CENTER ULTRASONIC SENSOR RETAINER

89C48E

-

-

6

FRONT CORNER ULTRASONIC SENSOR RETAINER

89C48D

-

-

7

FRONT SIDE ULTRASONIC SENSOR RETAINER

89C48F

-

-

8

FRONT TELEVISION CAMERA ASSEMBLY

86790B

-

-

-

9

LED ILLUMINATION LIGHT LH

8122A

-

-

-

10

LED ILLUMINATION LIGHT RH

8121A

-

-

-

11

FRONT MARKER LIGHT ASSEMBLY LH

81720

-

-

12

FRONT MARKER LIGHT ASSEMBLY RH

81710

-

-

*A

w/ Pre-collision System

*B

w/ Parking Support Brake System

*C

w/ Panoramic View Monitor System

*D

w/ Advanced Park

*E

w/ LED Illumination Light

*F

w/ Side Marker Light

Non-reusable part

-

-

Procedure

Part Name Code

13

FRONT BUMPER EXTENSION MOUNTING BRACKET

52114A

-

-

-

14

PARKING ASSIST WIRE

86797B

-

-

-

15

CONNECTOR COVER

82821A

-

-

-

16

NO. 3 ENGINE ROOM WIRE

82113

-

-

-

17

FRONT ULTRASONIC SENSOR CLIP

89348X

-

-

-

*A

w/ Connector Cover

*B

w/ Panoramic View Monitor System

*C

w/o Side Marker Light

*D

w/ Side Marker Light

*E

w/ Wire Harness

-

-

Non-reusable part

-

-

Procedure

Part Name Code

18

RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

75311

-

-

19

HOOD TO FRONT END PANEL SEAL

53395E

-

-

-

20

RADIATOR INNER GRILLE

53114A

-

-

-

21

FRONT BUMPER BAR

52111E

-

-

-

22

FRONT BUMPER END RETAINER LH

52538

-

-

-

23

FRONT BUMPER END RETAINER RH

52537

-

-

-

24

FRONT BUMPER PAD

52421A

-

-

-

25

RADIATOR GRILLE GARNISH

53141H

-

-

-

26

FRONT BUMPER MOUNTING BRACKET

52147B

-

-

-

27

FRONT BUMPER HOLE COVER LH

52128C

-

-

-

28

FRONT BUMPER HOLE COVER RH

52127D

-

-

-

*A

w/ Front bumper mounting bracket

-

-

Non-reusable part

-

-

Procedure

Part Name Code

29

FOG LIGHT COVER LH

81482C

-

-

-

30

FOG LIGHT COVER RH

81481E

-

-

-

31

NO. 1 LOWER RADIATOR GRILLE

53112E

-

-

-

*A

for Integrated Type

*B

w/o LED Illumination Light

*C

for Separate Type

-

-

Procedure

Part Name Code

32

FRONT BUMPER SIDE SUPPORT LH

52116A

-

-

-

33

FRONT BUMPER SIDE SUPPORT RH

52115A

-

-

-

34

FRONT BUMPER ENERGY ABSORBER

52611

-

-

-

35

FRONT RADIATOR SIDE AIR GUIDE PLATE LH

16695A

-

-

-

36

FRONT RADIATOR SIDE AIR GUIDE PLATE RH

16691A

-

-

-

37

FRONT BUMPER LOWER ABSORBER

52618

-

-

-

38

INLET NO. 1 AIR CLEANER

17751

-

-

-

39

HOOD LOCK ASSEMBLY

53510

-

-

40

UPPER RADIATOR MOUNTING BRACKET LH

53254A

-

-

-

41

UPPER RADIATOR MOUNTING BRACKET RH

53253D

-

-

-

42

FRONT BUMPER REINFORCEMENT

-

-

-

43

NO. 2 FRONT BUMPER REINFORCEMENT

52132A

-

-

-

44

FRONT BUMPER EXTENSION SUB-ASSEMBLY LH

52103A

-

-

-

45

FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

52102B

-

-

-

*A

w/ Bracket

-

-

*1

HOOD LOCK NUT CAP

*2

HOOD LOCK BOLT

Non-reusable part

-

-

Procedure

Part Name Code

46

FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

57014A

-

-

47

FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

57013C

-

-

48

FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

57014A

-

-

-

49

FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

57013C

-

-

-

50

NO. 2 FRONT BUMPER SPACER

52422C

-

-

51

NO. 1 FRONT BUMPER SPACER

52421B

-

-

*A

for Type A

*B

for Type B

*C

w/ Bracket

-

-

*1

FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

-

-

Non-reusable part

-

-

PROCEDURE

1. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Pre-collision System)

Click here

2. REMOVE FRONT CENTER ULTRASONIC SENSOR (w/ Parking Support Brake System)

Click here

3. REMOVE FRONT CORNER ULTRASONIC SENSOR (w/ Parking Support Brake System)

Click here

4. REMOVE FRONT SIDE ULTRASONIC SENSOR (w/ Advanced Park)

Click here

5. REMOVE FRONT CENTER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System)

Click here

6. REMOVE FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System)

Click here

7. REMOVE FRONT SIDE ULTRASONIC SENSOR RETAINER (w/ Advanced Park)

Click here

8. REMOVE FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)

Click here

9. REMOVE LED ILLUMINATION LIGHT LH (w/ LED Illumination Light)

Click here

10. REMOVE LED ILLUMINATION LIGHT RH (w/ LED Illumination Light)

(a) Use the same procedure as for the LH side.

11. REMOVE FRONT MARKER LIGHT ASSEMBLY LH (w/ Side Marker Light)

Click here

12. REMOVE FRONT MARKER LIGHT ASSEMBLY RH (w/ Side Marker Light)

(a) Use the same procedure as for the LH side.

13. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET

14. REMOVE PARKING ASSIST WIRE (w/ Panoramic View Monitor System)

15. REMOVE CONNECTOR COVER (w/ Connector Cover)

16. REMOVE NO. 3 ENGINE ROOM WIRE (w/ Wire Harness)

HINT:

The illustrations are representative examples, and details may differ.

17. REMOVE FRONT ULTRASONIC SENSOR CLIP (w/ Wire Harness)

*A

w/ Side Marker Light

-

-

18. REMOVE RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

Click here

19. REMOVE HOOD TO FRONT END PANEL SEAL

20. REMOVE RADIATOR INNER GRILLE

21. REMOVE FRONT BUMPER BAR

22. REMOVE FRONT BUMPER END RETAINER LH

*a

Double-sided Tape

-

-

23. REMOVE FRONT BUMPER END RETAINER RH

(a) Use the same procedure as for the LH side.

24. REMOVE FRONT BUMPER PAD

25. REMOVE RADIATOR GRILLE GARNISH

26. REMOVE FRONT BUMPER MOUNTING BRACKET (w/ Front bumper mounting bracket)

27. REMOVE FRONT BUMPER HOLE COVER LH

28. REMOVE FRONT BUMPER HOLE COVER RH

(a) Use the same procedure as for the LH side.

29. REMOVE FOG LIGHT COVER LH (for Separate Type)

(a) w/o LED Illumination Light:

30. REMOVE FOG LIGHT COVER RH (for Separate Type)

(a) w/o LED Illumination Light:

Use the same procedure as for the LH side.

31. REMOVE NO. 1 LOWER RADIATOR GRILLE

(a) for Integrated Type:

(b) for Separate Type:

32. REMOVE FRONT BUMPER SIDE SUPPORT LH

HINT:

Perform this procedure only when replacement of the front bumper side support LH is necessary.

Remove in this Direction (1)

Remove in this Direction (2)

33. REMOVE FRONT BUMPER SIDE SUPPORT RH

(a) Use the same procedure as for the LH side.

34. REMOVE FRONT BUMPER ENERGY ABSORBER

HINT:

Perform this procedure only when replacement of the front bumper energy absorber is necessary.

35. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH

Click here

36. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH

(a) Use the same procedure as for the LH side.

37. REMOVE FRONT BUMPER LOWER ABSORBER

HINT:

Perform this procedure only when replacement of the front bumper lower absorber is necessary.

38. REMOVE INLET NO. 1 AIR CLEANER (w/ Bracket)

Click here

39. REMOVE HOOD LOCK ASSEMBLY (w/ Bracket)

Click here

40. REMOVE UPPER RADIATOR MOUNTING BRACKET LH (w/ Bracket)

41. REMOVE UPPER RADIATOR MOUNTING BRACKET RH (w/ Bracket)

(a) Use the same procedure as for the LH side.

42. REMOVE FRONT BUMPER REINFORCEMENT

HINT:

Perform this procedure only when replacement of the front bumper reinforcement sub-assembly is necessary.

(1) Disengage each clamp.

(1) Loosen the 8 bolts.

(1) Remove the 8 bolts and front bumper reinforcement.

43. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT

HINT:

Perform this procedure only when replacement of the No. 2 front bumper reinforcement is necessary.

44. REMOVE FRONT BUMPER EXTENSION SUB-ASSEMBLY LH

HINT:

Perform this procedure only when replacement of the front bumper extension sub-assembly is necessary.

45. REMOVE FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

(a) Use the same procedure as for the LH side.

46. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH (for Type A)

HINT:

Perform this procedure only when replacement of the front side member bracket sub-assembly is necessary.

*a

Tape

*b

Flange

(1) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(2) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

Area

Measurement

Area

Measurement

A

5.0 mm (0.197 in.)

-

-

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

(3) Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 2 rivets.

CAUTION:

Be careful of the drilled rivets, as they may be hot.

NOTICE:

  • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
  • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

(1) Remove the 4 bolts and front side member bracket sub-assembly LH.

47. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH (for Type A)

(a) Use the same procedure as for the LH side.

48. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH (for Type B)

HINT:

Perform this procedure only when replacement of the front side member bracket sub-assembly is necessary.

49. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH (for Type B)

(a) Use the same procedure as for the LH side.

50. REMOVE NO. 2 FRONT BUMPER SPACER (w/ Bracket)

HINT:

Perform this procedure only when replacement of the front side member bracket sub-assembly is necessary.

*a

Tape

*b

Flange

(1) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(2) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

Area

Measurement

Area

Measurement

A

5.0 mm (0.197 in.)

-

-

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

(3) Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 2 rivets.

CAUTION:

Be careful of the drilled rivets, as they may be hot.

NOTICE:

  • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
  • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

51. REMOVE NO. 1 FRONT BUMPER SPACER (w/ Bracket)

(a) Use the same procedure as for the LH side.

Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

Procedure

Part Name Code

1

NO. 2 FRONT BUMPER SPACER

52422C

-

-

2

NO. 1 FRONT BUMPER SPACER

52421B

-

-

3

FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

57014A

-

-

4

FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

57013C

-

-

5

FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

57014A

-

-

-

6

FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

57013C

-

-

-

*A

for Type A

*B

for Type B

*C

w/ Bracket

-

-

*1

FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

-

-

Non-reusable part

-

-

Procedure

Part Name Code

7

FRONT BUMPER EXTENSION SUB-ASSEMBLY LH

52103A

-

-

-

8

FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

52102B

-

-

-

9

NO. 2 FRONT BUMPER REINFORCEMENT

52132A

-

-

-

10

FRONT BUMPER REINFORCEMENT

-

-

-

-

11

UPPER RADIATOR MOUNTING BRACKET LH

53254A

-

-

-

12

UPPER RADIATOR MOUNTING BRACKET RH

53253D

-

-

-

13

HOOD LOCK ASSEMBLY

53510

-

-

14

ADJUST HOOD SUB-ASSEMBLY

53301

-

-

15

INLET NO. 1 AIR CLEANER

17751

-

-

-

16

FRONT BUMPER LOWER ABSORBER

52618

-

-

-

17

FRONT RADIATOR SIDE AIR GUIDE PLATE LH

16695A

-

-

-

18

FRONT RADIATOR SIDE AIR GUIDE PLATE RH

16691A

-

-

-

19

FRONT BUMPER ENERGY ABSORBER

52611

-

-

-

20

FRONT BUMPER SIDE SUPPORT LH

52116A

-

-

-

21

FRONT BUMPER SIDE SUPPORT RH

52115A

-

-

-

*A

w/ Bracket

-

-

*1

HOOD LOCK NUT CAP

*2

HOOD LOCK BOLT

Non-reusable part

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

MP grease

Procedure

Part Name Code

22

NO. 1 LOWER RADIATOR GRILLE

53112E

-

-

-

23

FOG LIGHT COVER LH

81482C

-

-

-

24

FOG LIGHT COVER RH

81481E

-

-

-

*A

for Integrated Type

*B

w/o LED Illumination Light

*C

for Separate Type

-

-

Procedure

Part Name Code

25

FRONT BUMPER HOLE COVER LH

52128C

-

-

-

26

FRONT BUMPER HOLE COVER RH

52127D

-

-

-

27

FRONT BUMPER MOUNTING BRACKET

52147B

-

-

-

28

RADIATOR GRILLE GARNISH

53141H

-

-

-

29

FRONT BUMPER PAD

52421A

-

-

30

FRONT BUMPER END RETAINER LH

52538

-

-

31

FRONT BUMPER END RETAINER RH

52537

-

-

32

FRONT BUMPER BAR

52111E

-

-

-

33

RADIATOR INNER GRILLE

53114A

-

-

-

34

HOOD TO FRONT END PANEL SEAL

53395E

-

-

-

35

RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

75311

-

-

*A

w/ Front bumper mounting bracket

-

-

Non-reusable part

-

-

Procedure

Part Name Code

36

FRONT ULTRASONIC SENSOR CLIP

89348X

-

-

37

NO. 3 ENGINE ROOM WIRE

82113

-

-

-

38

CONNECTOR COVER

82821A

-

-

-

39

PARKING ASSIST WIRE

86797B

-

-

-

40

FRONT BUMPER EXTENSION MOUNTING BRACKET

52114A

-

-

-

*A

w/ Connector Cover

*B

w/ Panoramic View Monitor System

*C

w/o Side Marker Light

*D

w/ Side Marker Light

*E

w/ Wire Harness

-

-

Non-reusable part

-

-

Procedure

Part Name Code

41

FRONT MARKER LIGHT ASSEMBLY LH

81720

-

-

42

FRONT MARKER LIGHT ASSEMBLY RH

81710

-

-

43

LED ILLUMINATION LIGHT LH

8122A

-

-

-

44

LED ILLUMINATION LIGHT RH

8121A

-

-

-

45

FRONT TELEVISION CAMERA ASSEMBLY

86790B

-

-

-

46

FRONT SIDE ULTRASONIC SENSOR RETAINER

89C48F

-

-

47

FRONT CORNER ULTRASONIC SENSOR RETAINER

89C48D

-

-

48

FRONT CENTER ULTRASONIC SENSOR RETAINER

89C48E

-

-

49

FRONT SIDE ULTRASONIC SENSOR

89341M

-

-

-

50

FRONT CORNER ULTRASONIC SENSOR

89341K

-

-

-

51

FRONT CENTER ULTRASONIC SENSOR

89341L

-

-

-

52

MILLIMETER WAVE RADAR SENSOR ASSEMBLY

88211B

-

-

*A

w/ Pre-collision System

*B

w/ Parking Support Brake System

*C

w/ Panoramic View Monitor System

*D

w/ Advanced Park

*E

w/ LED Illumination Light

*F

w/ Side Marker Light

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

PROCEDURE

1. INSTALL NO. 2 FRONT BUMPER SPACER (w/ Bracket)

(1) Install a No. 4 nose piece to an air riveter and insert the mandrel section of a new 4 mm diameter rivet into the nose piece.

(2) Press the rivets perpendicularly to the installation holes. Using the air riveter, install the No. 2 front bumper spacer with the 2 rivets.

NOTICE:

  • When installing the rivets to the panel surface, do not tilt the riveter.
  • Do not leave a gap between the rivet head portion and the panel.

HINT:

Pull the trigger again to cut off the rivet if it is not cut off.

2. INSTALL NO. 1 FRONT BUMPER SPACER (w/ Bracket)

(a) Use the same procedure as for the LH side.

3. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH (for Type A)

(1) Install a No. 4 nose piece to an air riveter and insert the mandrel section of a new 4 mm diameter rivet into the nose piece.

(2) Press the rivets perpendicularly to the installation holes. Using the air riveter, install the front side member bracket sub-assembly LH with the 2 rivets.

NOTICE:

  • When installing the rivets to the panel surface, do not tilt the riveter.
  • Do not leave a gap between the rivet head portion and the panel.

HINT:

Pull the trigger again to cut off the rivet if it is not cut off.

(1) Temporarily install the front side member bracket sub-assembly LH with the 4 bolts.

4. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH (for Type A)

(a) Use the same procedure as for the LH side.

5. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH (for Type B)

Torque:

51 N·m {520 kgf·cm, 38 ft·lbf}

6. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH (for Type B)

(a) Use the same procedure as for the LH side.

7. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

8. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

(a) Use the same procedure as for the LH side.

9. INSTALL NO. 2 FRONT BUMPER REINFORCEMENT

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

10. INSTALL FRONT BUMPER REINFORCEMENT

Torque:

51 N·m {520 kgf·cm, 38 ft·lbf}

11. INSTALL UPPER RADIATOR MOUNTING BRACKET LH (w/ Bracket)

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

12. INSTALL UPPER RADIATOR MOUNTING BRACKET RH (w/ Bracket)

(a) Use the same procedure as for the LH side.

13. INSTALL HOOD LOCK ASSEMBLY (w/ Bracket)

Click here

14. ADJUST HOOD SUB-ASSEMBLY (w/ Bracket)

Click here

15. INSTALL INLET NO. 1 AIR CLEANER (w/ Bracket)

Click here

16. INSTALL FRONT BUMPER LOWER ABSORBER

17. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH

18. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

19. INSTALL FRONT BUMPER ENERGY ABSORBER

20. INSTALL FRONT BUMPER SIDE SUPPORT LH

21. INSTALL FRONT BUMPER SIDE SUPPORT RH

22. INSTALL NO. 1 LOWER RADIATOR GRILLE

23. INSTALL FOG LIGHT COVER LH (for Separate Type)

24. INSTALL FOG LIGHT COVER RH (for Separate Type)

25. INSTALL FRONT BUMPER HOLE COVER LH

26. INSTALL FRONT BUMPER HOLE COVER RH

27. TEST FRONT BUMPER MOUNTING BRACKET (w/ Front bumper mounting bracket)

28. INSTALL RADIATOR GRILLE GARNISH

29. INSTALL FRONT BUMPER PAD

*a

Scribed Line

-

-

Cleaning Area

-

-

(1) Clean the front bumper bar surface.

1. Using a heat light, heat the double-sided tape remaining on the front bumper bar and 2 front bumper pads.

Heating Temperature

Area

Temperature

Area

Temperature

Front Bumper Bar

20 to 30 °C (68 to 86 °F)

Front Bumper Pad

20 to 30 °C (68 to 86 °F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the front bumper bar excessively.

2. Remove any remaining double-sided tape from the front bumper bar.

3. Wipe off any tape adhesive residue with cleaner.

(2) Install 2 new front bumper pads.

1. Using a heat light, heat the front bumper bar surface.

2. Remove the release paper from the 2 front bumper pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

3. Install the 2 front bumper pads as shown in the illustration.

HINT:

  • Apply the front bumper pad along the scribed line on the front bumper bar.
  • Press the front bumper pad firmly to install it.

30. INSTALL FRONT BUMPER END RETAINER LH

*a

Scribed Line

-

-

Cleaning Area

-

-

(1) Clean the front bumper bar surface.

1. Using a heat light, heat the double-sided tape remaining on the front bumper bar and front bumper end retainer LH.

Heating Temperature

Area

Temperature

Area

Temperature

Front Bumper Bar

20 to 30 °C (68 to 86 °F)

Front Bumper End Retainer LH

20 to 30 °C (68 to 86 °F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the front bumper bar excessively.

2. Remove any remaining double-sided tape from the front bumper bar.

3. Wipe off any tape adhesive residue with cleaner.

(2) Install new front bumper end retainer LH.

1. Using a heat light, heat the front bumper bar surface.

2. Remove the release paper from the front bumper end retainer LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

3. Engage the 2 guides to install the front bumper end retainer LH as shown in the illustration.

HINT:

  • Apply the front bumper end retainer LH along the scribed line on the front bumper bar.
  • Press the front bumper end retainer LH firmly to install it.

31. INSTALL FRONT BUMPER END RETAINER RH

(a) Use the same procedure as for the LH side.

32. INSTALL FRONT BUMPER BAR

33. INSTALL RADIATOR INNER GRILLE

34. INSTALL HOOD TO FRONT END PANEL SEAL

35. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

Click here

36. INSTALL FRONT ULTRASONIC SENSOR CLIP (w/ Wire Harness)

*A

w/ Side Marker Light

-

-

Cleaning Area

Primer

(1) Clean the front bumper cover surface.

1. Using a heat light, heat the double-sided tape remaining on the front bumper cover and each front ultrasonic sensor clip.

Heating Temperature

Area

Temperature

Area

Temperature

Front Bumper Cover

20 to 30 °C (68 to 86 °F)

Front Ultrasonic Sensor Clip

20 to 30 °C (68 to 86 °F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the front bumper cover excessively.

2. Remove any remaining double-sided tape from the front bumper cover.

3. Wipe off any tape adhesive residue with cleaner.

(2) Apply primer to the installation area of each front ultrasonic sensor clip on the front bumper cover.

1. Using a brush or felt, apply primer or equivalent to the installation area of each front ultrasonic sensor clip.

NOTICE:

  • Replace the brush or felt if it is dirty or has become hardened.
  • Do not apply primer to the painted side.
  • Do not touch the front bumper cover until the primer has dried.

2. Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.

Recommended drying time:

10 minutes or more (at 23°C (73°F))

3. Confirm that the primer has completely dried by touching the front bumper cover. Then remove the tape.

*A

w/ Side Marker Light

-

-

*a

Scribed Line

-

-

(1) Install each new front ultrasonic sensor clip.

1. Using a heat light, heat the front bumper cover surface.

2. Remove the release paper from each front ultrasonic sensor clip.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

3. Install each front ultrasonic sensor clip as shown in the illustration.

HINT:

  • Apply the front ultrasonic sensor clip along the scribed line on the front bumper cover.
  • Press the front ultrasonic sensor clip firmly to install it.

37. INSTALL NO. 3 ENGINE ROOM WIRE (w/ Wire Harness)

38. INSTALL CONNECTOR COVER (w/ Connector Cover)

39. INSTALL PARKING ASSIST WIRE (w/ Panoramic View Monitor System)

40. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET

41. INSTALL FRONT MARKER LIGHT ASSEMBLY LH (w/ Side Marker Light)

Click here

42. INSTALL FRONT MARKER LIGHT ASSEMBLY RH (w/ Side Marker Light)

(a) Use the same procedure as for the LH side.

43. INSTALL LED ILLUMINATION LIGHT LH (w/ LED Illumination Light)

44. INSTALL LED ILLUMINATION LIGHT RH (w/ LED Illumination Light)

45. INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)

Click here

46. INSTALL FRONT SIDE ULTRASONIC SENSOR RETAINER (w/ Advanced Park)

Click here

47. INSTALL FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System)

Click here

48. INSTALL FRONT CENTER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System)

Click here

49. INSTALL FRONT SIDE ULTRASONIC SENSOR (w/ Advanced Park)

50. INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Parking Support Brake System)

51. INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Parking Support Brake System)

52. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Pre-collision System)

Click here

Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • When the front bumper is damaged or deformed due to an accident or contact with other objects, etc., or the bumper installation area on the body is repaired, it is necessary to perform millimeter wave radar sensor adjustment.
    • TARGET ADJUSTMENT (TRIANGLE TARGET):

      Click here

    • TARGET ADJUSTMENT (FLAT SURFACE TARGET):

      Click here

    • DRIVING ADJUSTMENT:

      Click here

  • When the front bumper is damaged or deformed due to an accident or contact with other objects, etc., or the bumper installation area on the body is repaired, it is necessary to perform ultrasonic sensor detection angle measurement.
    • w/ Parking Support Brake System:

      Click here

    • w/ Advanced Park:

      Click here

  • If the front bumper is damaged or deformed due to an accident, contact, etc., and repairs have been made to the area of the body to which the headlight assembly is installed, it is necessary to perform front side radar sensor adjustment.
  • If a problem is found during the visual inspection, check the installation condition of the front side radar sensor, and adjust the installation position of the front side radar sensor as necessary.
    • TARGET ADJUSTMENT (TRIANGLE TARGET):

      Click here

    • DRIVING ADJUSTMENT:

      Click here

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

FRONT BUMPER ASSEMBLY

-

-

-

-

2

FRONT SIDE RADAR SENSOR REFLECTION POWER

-

-

-

3

RADIATOR SUPPORT OPENING COVER

53289A

-

-

-

4

FRONT FENDER MOULDING SUB-ASSEMBLY LH

75602A

-

-

-

5

FRONT FENDER MOULDING SUB-ASSEMBLY RH

75601A

-

-

-

6

PERFORM CALIBRATION

-

-

-

*A

w/ Panoramic View Monitor System

*B

w/ Advanced Park

*C

w/ Front Side Radar

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

PROCEDURE

1. INSTALL FRONT BUMPER ASSEMBLY

Torque:

Bolt: :

7.5 N·m {76 kgf·cm, 66 in·lbf}

2. CHECK FRONT SIDE RADAR SENSOR REFLECTION POWER (w/ Front Side Radar)

(a) Make sure to perform "Check Reflection Power" if body repairs have been performed at a radio wave transmission area of the front bumper cover.

Click here

3. INSTALL RADIATOR SUPPORT OPENING COVER

4. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY LH

Click here

5. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH

(a) Use the same procedure as for the LH side.

6. PERFORM CALIBRATION

(a) w/ Panoramic View Monitor System:

Click here

(b) w/ Advanced Park:

Click here

Toyota Prius (XW60) 2023-2025 Service Manual

Front Bumper

Actual pages

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