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Toyota Prius: Front Brake Flexible Hose

Toyota Prius (XW60) 2023-2025 Service Manual / General / Maintenance / Front Brake Flexible Hose

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front flexible hose removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: Also necessary after performing a tire rotation.

*2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.

*3: The vehicle height changes because of tire replacement.

Tires

  • Initialization*1*2
  • Tire Position Identification*1*2

Tire Pressure Warning System

Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System)

Rear television camera assembly optical axis (Back camera position setting)*3

Parking Assist Monitor System

Parking assist ECU initialization*3

Panoramic View Monitor System

Advanced Park

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the vehicle

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Front Camera System

Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

Items for which learning is completed by operating the vehicle normally

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

*1: w/o Power Back Door System

*2: w/ Power Back Door System

Power Door Lock Control System*1

  • Back door opener

Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

Power Back Door System*2

Reset back door close position

Air Conditioning System

After the ignition switch is turned to ON, the servo motor standard position is recognized.

-

CAUTION / NOTICE / HINT

NOTICE:

If both left and right front flexible hoses are disconnected at the same time, be sure to place an identification mark on each hose to indicate its installation position.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

PRECAUTION

-

-

-

2

DISABLE BRAKE CONTROL

-

-

-

3

FRONT WHEEL

-

-

-

-

4

DRAIN BRAKE FLUID

-

-

-

5

DISCONNECT FRONT FLEXIBLE HOSE

47313J

-

-

6

REMOVE FRONT FLEXIBLE HOSE

47313J

-

-

*1

FRONT SPEED SENSOR

*2

BRAKE LINE

*3

GASKET

*4

UNION BOLT

Non-reusable part

-

-

PROCEDURE

1. PRECAUTION

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click here

2. DISABLE BRAKE CONTROL

Click here

3. REMOVE FRONT WHEEL

Click here

4. DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.

5. DISCONNECT FRONT FLEXIBLE HOSE

Click here

6. REMOVE FRONT FLEXIBLE HOSE

(1) Remove the bolt and separate the front flexible hose from the front shock absorber assembly.

(2) Using a union nut wrench, disconnect the brake line while holding the front flexible hose with a wrench.

NOTICE:

  • Do not kink or damage the brake line.
  • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

(3) Remove the clip and front flexible hose from the vehicle body.

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front flexible hose removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: Also necessary after performing a tire rotation.

*2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.

*3: The vehicle height changes because of tire replacement.

Tires

  • Initialization*1*2
  • Tire Position Identification*1*2

Tire Pressure Warning System

Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System)

Rear television camera assembly optical axis (Back camera position setting)*3

Parking Assist Monitor System

Parking assist ECU initialization*3

Panoramic View Monitor System

Advanced Park

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the vehicle

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Front Camera System

Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

Items for which learning is completed by operating the vehicle normally

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

*1: w/o Power Back Door System

*2: w/ Power Back Door System

Power Door Lock Control System*1

  • Back door opener

Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

Power Back Door System*2

Reset back door close position

Air Conditioning System

for HEV Model:

  • After the ignition switch is turned to ON, the servo motor standard position is recognized.

for PHEV Model:

  • After the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.

-

CAUTION / NOTICE / HINT

NOTICE:

If both left and right front flexible hoses are disconnected at the same time, be sure to place an identification mark on each hose to indicate its installation position.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

PRECAUTION

-

-

-

2

DISABLE BRAKE CONTROL

-

-

-

3

FRONT WHEEL

-

-

-

-

4

DRAIN BRAKE FLUID

-

-

-

5

DISCONNECT FRONT FLEXIBLE HOSE

47313J

-

-

6

REMOVE FRONT FLEXIBLE HOSE

47313J

-

-

*1

FRONT SPEED SENSOR

*2

BRAKE LINE

*3

GASKET

*4

UNION BOLT

Non-reusable part

-

-

PROCEDURE

1. PRECAUTION

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click here

2. DISABLE BRAKE CONTROL

Click here

3. REMOVE FRONT WHEEL

Click here

4. DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.

5. DISCONNECT FRONT FLEXIBLE HOSE

Click here

6. REMOVE FRONT FLEXIBLE HOSE

(1) Remove the bolt and separate the front flexible hose from the front shock absorber assembly.

(2) Using a union nut wrench, disconnect the brake line while holding the front flexible hose with a wrench.

NOTICE:

  • Do not kink or damage the brake line.
  • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

(3) Remove the clip and front flexible hose from the vehicle body.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

  • Because the left and right front flexible hoses are not interchangeable, verify the part number when installing the front flexible hoses.
  • When reusing the front flexible hoses, use the identification marks created during removal to install each front flexible hose to its original position.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.
COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

INSTALL FRONT FLEXIBLE HOSE

47313J

-

-

2

CONNECT FRONT FLEXIBLE HOSE

47313J

-

-

3

CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

-

-

-

4

BLEED BRAKE LINE

-

-

-

5

FRONT WHEEL

-

-

-

-

6

INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

-

-

-

*1

BRAKE LINE

*2

FRONT SPEED SENSOR

*3

GASKET

*4

UNION BOLT

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

*

For use with a union nut wrench

Non-reusable part

-

-

PROCEDURE

1. INSTALL FRONT FLEXIBLE HOSE

NOTICE:

When installing the front flexible hose, minimize twisting of the hose.

*a

Torque Wrench Fulcrum Length

-

-

(1) Install the front flexible hose with a new clip.

NOTICE:

  • Install the clip as far as it will go.
  • When installing the front flexible hose, face the identification mark to the outside of the vehicle.

(2) Using a union nut wrench, connect the brake line to the front flexible hose while holding the front flexible hose with a wrench.

Torque:

Specified tightening torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

  • Do not kink or damage the brake line.
  • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

    13.4 N*m (137 kgf*cm, 10 ft.*lbf)

(3) Engage the 2 hooks to install the front speed sensor clamp bracket.

NOTICE:

Do not twist the front speed sensor wire harness when installing it.

(4) Install the front flexible hose and front speed sensor to the front shock absorber assembly with the bolt.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

NOTICE:

Do not twist the front flexible hose when installing it.

2. CONNECT FRONT FLEXIBLE HOSE

Click here

3. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

Click here

4. BLEED BRAKE LINE

Click here

5. INSTALL FRONT WHEEL

Click here

6. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click here

Toyota Prius (XW60) 2023-2025 Service Manual

Front Brake Flexible Hose

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