Toyota Prius: Rear Door Window Frame Moulding
Removal
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during rear door window frame moulding removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced| Replaced Part or Performed Procedure | Necessary Procedures | Effect/Inoperative Function When Necessary Procedures are not Performed | Link |
|---|---|---|---|
| *: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation. | |||
| Initialize power window control system |
|
|
CAUTION / NOTICE / HINT
NOTICE:
-
After the ignition switch is turned off, the radio and display receiver assembly recordsvarious types of memory and settings. As a result, after turning the ignition switch off,make sure to wait at least 3 minutes before disconnecting the cable from the negative(-) auxiliary battery terminal.
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-
When the cable is disconnected from the negative (-) auxiliary battery terminal and thesecurity lock setting has been enabled, multi-display operations will be disabled uponnext startup unless the password is entered. Be sure to check the security lock settingbefore disconnecting the cable from the negative (-) auxiliary battery terminal.
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CAUTION / NOTICE / HINT
HINT:
-
When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used. Learning completes when Toyota Prius vehicle is driven
Learning completes when vehicle is operated normallyEffect/Inoperative Function When Necessary Procedures are not Performed
Necessary Procedures
Link
Front Camera System
- Drive the Toyota Prius vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.
Effect/Inoperative Function When Necessary Procedures are not Performed
Necessary Procedures
Link
*1: w/o Power Back Door System *2: w/ Power Back Door System
Power Door Lock Control System*1
- Back door opener
Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
Power Back Door System*2
Reset back door close position
Air Conditioning System
for HEV Model:- After the ignition switch is turned to ON, the servo motor standard position is recognized.
for PHEV Model:- After the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.
-
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
CAUTION / NOTICE / HINT
COMPONENTS (REMOVAL)
| Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
| 1 | REAR DOOR OUTSIDE HANDLE ASSEMBLY | 69240 | - | - | - |
| 2 | REAR DOOR CHECK ASSEMBLY | 68630 | - | - | - |
| 3 | REAR DOOR WEATHERSTRIP | 67872 |
| - | - |
| 4 | REAR DOOR WINDOW FRAME FRONT MOULDING | 75762A |
| - | - |
| 5 | REAR DOOR WINDOW FRAME UPPER MOULDING | 75764A |
| - | - |
| ● | Non-reusable part | - | - |
PROCEDURE
1. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY
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2. REMOVE REAR DOOR CHECK ASSEMBLY
Click here
3. REMOVE REAR DOOR WEATHERSTRIP
| Click here
|
4. REMOVE REAR DOOR WINDOW FRAME FRONT MOULDING
| Heating Area | - | - |
(1) Using a heat light, heat the Toyota Prius vehicle body and rear door window frame front moulding surface.
Heating Temperature| Area | Temperature | Area | Temperature |
|---|---|---|---|
| Rear Door Window Frame Front Moulding and Toyota Prius Vehicle Body | 40 to 60 °C (104 to 140 °F) | - | - |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
| *a | Heated Part |
| *b | Heat Light |
NOTICE:
Do not heat the Toyota Prius vehicle body and rear door window frame front moulding excessively.
(2) Using a moulding remover, disengage the clip, guide and separate the double-sided tape to remove the rear door window frame front moulding.
5. REMOVE REAR DOOR WINDOW FRAME UPPER MOULDING
| *a | Tape | - | - |
(1) Insert a 4.0 mm (0.157 in.) drill bit into a drill.
(2) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
Standard Measurement:
| Area | Measurement | Area | Measurement |
|---|---|---|---|
| A | 5.0 mm (0.197 in.) | - | - |
NOTICE:
Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.
(3) Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 5 rivets.
CAUTION:
Be careful of the drilled rivets, as they may be hot.
NOTICE:
- Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
- Prying the rivets with the drill may damage the rivet installation holes or drill bit.
(4) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
(5) Disengage the 2 guides and remove the rear door window frame upper moulding.
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
CAUTION / NOTICE / HINT
COMPONENTS (INSTALLATION)
| Procedure | Part Name Code |
|
|
| |
|---|---|---|---|---|---|
| 1 | REAR DOOR WINDOW FRAME UPPER MOULDING | 75764A |
| - | - |
| 2 | REAR DOOR WINDOW FRAME FRONT MOULDING | 75762A |
| - | - |
| 3 | REAR DOOR WEATHERSTRIP | 67872 |
| - | - |
| 4 | REAR DOOR CHECK ASSEMBLY | 68630 |
| - | - |
| 5 | REAR DOOR OUTSIDE HANDLE ASSEMBLY | 69240 | - | - | - |
| N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
| Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent | ★ | Precoated part |
PROCEDURE
1. INSTALL REAR DOOR WINDOW FRAME UPPER MOULDING
(1) Engage the 2 guides to temporarily install the rear door window frame upper moulding to the Toyota Prius vehicle body.
(2) Install a No. 4 nose piece to an air riveter and insert the mandrel section of a new 4 mm diameter rivet into the nose piece.
(3) Press the rivets perpendicularly to the installation holes. Using the air riveter, install the rear door window frame upper moulding with the 5 rivets.
NOTICE:
- When installing the rivets to the panel surface, do not tilt the riveter.
- Do not leave a gap between the rivet head portion and the panel.
HINT:
Pull the trigger again to cut off the rivet if it is not cut off.
2. INSTALL REAR DOOR WINDOW FRAME FRONT MOULDING
| Heating Area | - | - |
(1) Clean the Toyota Prius vehicle body surface.
1. Using a heat light, heat the double-sided tape remaining on the vehicle body and rear door window frame front moulding.
Heating Temperature| Area | Temperature | Area | Temperature |
|---|---|---|---|
| Toyota Prius Vehicle Body | 40 to 60 °C (104 to 140 °F) | Rear Door Window Frame Front Moulding | 20 to 30 °C (68 to 86 °F) |
CAUTION:
- Do not touch the heat light and heated parts, touching the heat light may result in burns.
- Touching heated parts for a long time may result in burns.
| *a | Heated Part |
| *b | Heat Light |
NOTICE:
Do not heat the Toyota Prius vehicle body excessively.
2. Remove any remaining double-sided tape from the vehicle body.
3. Wipe off any tape adhesive residue with cleaner.
(2) Install a new rear door window frame front moulding.
1. Remove the release paper from the rear door window frame front moulding.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
2. Engage the guide, clip and attach the double-sided tape to install the rear rear door window frame front moulding.
HINT:
Press the rear door window frame front moulding firmly to install it.
3. INSTALL REAR DOOR WEATHERSTRIP
| Click here
|
4. INSTALL REAR DOOR CHECK ASSEMBLY
| Click here
|
5. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY
Click here
Toyota Prius (XW60) 2023-2025 Service Manual
Rear Door Window Frame Moulding
Actual pages
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