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Toyota Prius: Battery Blower (for Hev Model)

Toyota Prius (XW60) 2023-2025 Service Manual / Engine/Hybrid System / Hybrid / Battery Control / Battery Blower (for Hev Model)

Removal

REMOVAL

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

Procedure

Part Name Code

1

REAR CENTER SEAT OUTER BELT ASSEMBLY

73350C

-

-

2

REAR SEAT CUSHION ASSEMBLY

-

-

-

3

REAR SEAT CUSHION LOCK HOOK

72693

-

-

-

4

REAR DOOR SCUFF PLATE INSIDE LH

67918E

-

-

-

5

REAR UNDER SIDE COVER LH

76974E

-

-

-

6

REAR DOOR SCUFF PLATE INSIDE RH

67917F

-

-

-

7

REAR UNDER SIDE COVER RH

76973E

-

-

-

8

REAR UNDER COVER

76971F

-

-

-

9

REAR SEAT CUSHION LEG SUB-ASSEMBLY

71033

-

-

-

*A

for Type A

*B

for Type B

Non-reusable part

-

-

Procedure

Part Name Code

10

NO. 1 EV BATTERY INTAKE DUCT

G92D1A

-

-

-

11

BATTERY COOLING BLOWER ASSEMBLY

G9230

-

-

PROCEDURE

1. DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

Click here

2. REMOVE REAR SEAT CUSHION ASSEMBLY

Click here

3. REMOVE REAR SEAT CUSHION LOCK HOOK

Click here

4. REMOVE REAR DOOR SCUFF PLATE INSIDE LH

Click here

5. REMOVE REAR UNDER SIDE COVER LH

Click here

6. REMOVE REAR DOOR SCUFF PLATE INSIDE RH

(a) Use the same procedure as for the LH side.

7. REMOVE REAR UNDER SIDE COVER RH

(a) Use the same procedure as for the LH side.

8. REMOVE REAR UNDER COVER

9. REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

(a) for Type A:

(b) for Type B:

10. REMOVE NO. 1 EV BATTERY INTAKE DUCT

11. REMOVE BATTERY COOLING BLOWER ASSEMBLY

NOTICE:

  • Be sure not to touch the fan part of the battery cooling blower assembly.
  • Do not lift the battery cooling blower assembly using the wire harness.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

Procedure

Part Name Code

1

BATTERY COOLING BLOWER ASSEMBLY

G9230

-

-

2

NO. 1 EV BATTERY INTAKE DUCT

G92D1A

-

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Procedure

Part Name Code

3

REAR SEAT CUSHION LEG SUB-ASSEMBLY

71033

-

-

4

REAR UNDER COVER

76971F

-

-

-

5

REAR UNDER SIDE COVER LH

76974E

-

-

-

6

REAR DOOR SCUFF PLATE INSIDE LH

67918F

-

-

-

7

REAR UNDER SIDE COVER RH

76973E

-

-

-

8

REAR DOOR SCUFF PLATE INSIDE RH

67917F

-

-

-

9

REAR SEAT CUSHION LOCK HOOK

72693

-

-

-

10

REAR SEAT CUSHION ASSEMBLY

-

-

-

11

REAR CENTER SEAT OUTER BELT ASSEMBLY

73350C

-

-

-

*A

for Type A

*B

for Type B

Tightening torque for "Major areas involving basic Toyota Prius vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

Non-reusable part

PROCEDURE

1. INSTALL BATTERY COOLING BLOWER ASSEMBLY

NOTICE:

  • Be sure not to touch the fan part of the battery cooling blower assembly.
  • Do not lift the battery cooling blower assembly using the wire harness.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

2. INSTALL NO. 1 EV BATTERY INTAKE DUCT

3. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

(a) for Type A:

(1) Temporarily install the rear seat cushion leg sub-assembly with the 8 bolts.

(2) Fully tighten the 8 bolts in the order shown in the illustration.

Torque:

16 N·m {163 kgf·cm, 12 ft·lbf}

(b) for Type B:

(1) Temporarily install the rear seat cushion leg sub-assembly with the 12 bolts.

(2) Fully tighten the 12 bolts in the order shown in the illustration.

Torque:

16 N·m {163 kgf·cm, 12 ft·lbf}

4. INSTALL REAR UNDER COVER

5. INSTALL REAR UNDER SIDE COVER LH

6. INSTALL REAR DOOR SCUFF PLATE INSIDE LH

7. INSTALL REAR UNDER SIDE COVER RH

8. INSTALL REAR DOOR SCUFF PLATE INSIDE RH

9. INSTALL REAR SEAT CUSHION LOCK HOOK

10. INSTALL REAR SEAT CUSHION ASSEMBLY

Click here

11. CONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

Toyota Prius (XW60) 2023-2025 Service Manual

Battery Blower (for Hev Model)

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